AETNAGROUP ROBOPAC ROBOTAPE 50 ME - LH Use And Maintenance Manual
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AETNAGROUP ROBOPAC ROBOTAPE 50 ME - LH Use And Maintenance Manual

Cardboard box taping machine
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ENG
Cardboard box taping machine
Translation of the original instructions
3709302249.0
Instructions manual code:
1116
English Edition:
Serial number |__|__|__|__|__|__|__|__|__|__|
____________________________________________________________________________________________________
Important
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

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Summary of Contents for AETNAGROUP ROBOPAC ROBOTAPE 50 ME - LH

  • Page 1 Cardboard box taping machine Translation of the original instructions 3709302249.0 Instructions manual code: 1116 English Edition: Serial number |__|__|__|__|__|__|__|__|__|__| ____________________________________________________________________________________________________ Important Read and understand these instructions before using the machine. Keep this handbook for further consultation. ROBOPAC S.p.A.

  • Page 2: Table Of Contents

    ROBOTAPE 50 ME - LH Summary GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL 1.2. MANUFACTURER AND MACHINE IDENTIFICATION 1.3. TERMS AND DEFINITIONS 1.4. MODES OF REQUESTING FOR ASSISTANCE 1.5. ATTACHED DOCUMENTATION 1.6. HOW TO READ THE DIRECTIONS FOR USE SAFETY INFORMATION 2.1.
  • Page 3 ROBOTAPE 50 ME - LH 6.4. EMERGENCY STOP AND RESTART 6.5. FORMAT CHANGE 6.6. CONVEYOR BELT POSITIONING 6.7. POSITIONING OF TOP TAPING UNIT 6.8. POSITIONING OF SIDE PRESSURE UNITS 6.9. HEIGHT SETTING OF WORK TABLE MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS 7.2.

  • Page 4: General Information

    ROBOTAPE 50 ME - LH 1. GENERAL INFORMATION 1.1. PURPOSE OF THE MANUAL ‒ The manual is an integral part of the machine and is aimed to provide the operator the instructions for use in order to prevent and reduce the risks that arise from man-machine interface. The information have been written by the manufacturer into Italian (the original language) in full compliance with the professional writing principles and the regulations in force.

  • Page 5: Manufacturer And Machine Identification

    ROBOTAPE 50 ME - LH 1.2. MANUFACTURER AND MACHINE IDENTIFICATION The illustrated identification plate is applied directly on the machine. It contains references and indispensable operating safety indications. Machine model. Machine’s serial number. Year of manufacture. Power supply voltage. Power supply frequency. Power supply phases.

  • Page 6: Modes Of Requesting For Assistance

    VIA FABRIZIO DA MONTEBELLO, 81 47892 GUALDICCIOLO, REPUBBLICA S.MARINO (RSM) Phone 0549 (international ++378) 910511 Fax 0549/908549 - 905946 http://www.aetnagroup.com 1.5. ATTACHED DOCUMENTATION The machine is provided with the documentation listed below, in the absence of a different trade agreement. ‒...

  • Page 7: Safety Information

    ROBOTAPE 50 ME - LH 2. SAFETY INFORMATION 2.1. GENERAL SAFETY PRECAUTIONS ― Carefully read the “Directions for use”, paying particular attention to the “Residual risks”. ― Pay attention to the safety warnings. ― Use the machine only for the use for which it is designed. ―...

  • Page 8: Safety Warnings For Use And Operation

    ROBOTAPE 50 ME - LH 2.3. SAFETY WARNINGS FOR USE AND OPERATION ― The operator must be trained and possess the proper knowledge required to carry out the specific tasks and must meet the conditions required for the safe use of the machine. ―...

  • Page 9: Employer Obligations

    ROBOTAPE 50 ME - LH ‒ DO NOT continue to use the machine if malfunctions have been detected. Stop the machine immediately and restart it only after the normal conditions of use have been restored. ‒ NEVER carry out an intervention with the machine enabled but ONLY after having stopped it properly, under safety conditions.
  • Page 10 ROBOTAPE 50 ME - LH ‒ Danger of arms crushing: do not put your hands inside the moving organs. ‒ Danger of entanglement: Do not get close to the conveying belts to avoid getting entangled with parts of the body or clothes.

  • Page 11: Safety Warnings For Regulations And Maintenance

    ROBOTAPE 50 ME - LH 2.6. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE ― Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. Proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements.

  • Page 12: Surrounding Areas

    ROBOTAPE 50 ME - LH Important Check that the plates are clearly readable, and, if necessary, replace them with new ones that shall be positioned in the same places as previously. 2.8. SURROUNDING AREAS The illustration depicts the perimeter work areas of the machine. Operator's working area.

  • Page 13: Technical Information

    ROBOTAPE 50 ME - LH 3. TECHNICAL INFORMATION 3.1. MACHINE GENERAL DESCRIPTION ‒ The semi-automatic manually adjustable taper is a machine designed and built to close products contained in carton boxes of various formats with adhesive tape. ‒ Use machine only for the purposes set forth by the manufacturer. improper use of machine can cause risks to safety and health of persons, further to economical damage.

  • Page 14: Description Of The Operation Cycle

    ROBOTAPE 50 ME - LH 3.2. DESCRIPTION OF THE OPERATION CYCLE Place box (A) at the inlet of machine (B), between the conveyor belts. After start-up, the machine automatically seals the top and the bottom of the box. The operator picks up the box exiting the machine.

  • Page 15: Safety Device Descriptions

    ROBOTAPE 50 ME - LH 3.3. SAFETY DEVICE DESCRIPTIONS The figure shows the positioning of the devices on board of the machine. Main electrical knife switch (with padlock): to activate and deactivate the power supply. It comes with a padlock to prevent unauthorised personnel from activating the power supply.

  • Page 16: Description Of The Taping Unit

    ROBOTAPE 50 ME - LH 3.5.1.DESCRIPTION OF THE TAPING UNIT The taping unit in question serves to tape cardboard boxes of pre-defined sizes. The taping unit uses tapes with width 25÷38 mm. It can be installed on any cardboard box taping machine predisposed for such a unit. It is also possible to adjust the length of the front flap as needed.

  • Page 17: Technical Specifications

    ROBOTAPE 50 ME - LH 3.6. TECHNICAL SPECIFICATIONS The figure and table specify the dimensional characteristics and technicaldata of the machine. Table: dimensions of the machine. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Table: Dimensions of product to be taped Description 50 ME - LH L min.

  • Page 18: Noise Level

    ROBOTAPE 50 ME - LH Table: technical characteristics of the machine Description 50 ME - LH Forward speed 22 m/min. Net weight of standard 160 kg machine (with 2 T50 - LH) Supply voltage 230V 1Ph 50Hz + T Installed power 2 x 0,18 kW Conveyor belts height 30 mm...
  • Page 19 ROBOTAPE 50 ME - LH ‒ a boundary area that must be left around the machine for safety rea-sons (See 2.8. "surrounding areas"). ‒ a flat surface, steady and without vibrations with adequate weight supporting capacity, also in consideration of the palletised loads to be wrapped. ‒...

  • Page 20: Information On Handling And Installation Operations

    ROBOTAPE 50 ME - LH 4. INFORMATION ON HANDLING AND INSTALLATION OPERATIONS 4.1. RECOMMENDATIONS FOR HANDLING AND LOADING Important Accomplish handling and loading according to the instructions supplied by the manufacturer to be found on the machine and in the operating instructions. The person authorized to accomplish these operations must, if necessary, organise a "safety plan"...

  • Page 21: Transport And Handling

    ROBOTAPE 50 ME - LH 4.3. TRANSPORT AND HANDLING Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. During transport, with the purpose to avoid sudden movements, adequately anchor the machinery to the means of transportation.

  • Page 22: Machine Installation

    ROBOTAPE 50 ME - LH without packaging. 4.4. MACHINE INSTALLATION Following are the steps to be taken to install dismantled parts. Proceed as indicated. Lift the machine (See 4.3. “transport and handling”). If the machine is equipped with swivel wheels (F), screw them onto the feet. If necessary, identify the exact position and trace the co-ordinates to correctly place the machine.
  • Page 23 ROBOTAPE 50 ME - LH Install the two taping units, if necessary. Block the top taping unit by lowering the stopper (G). Danger - Warning The blade is very sharp. Operate screws (E) to move feet (D) and level the machine (see 6.9. “setting the workbench height”).

  • Page 24: Mounting The Tape

    ROBOTAPE 50 ME - LH 4.5. MOUNTING THE TAPE The steps below are valid for both the upper and lower taping unit. Position the roll of adhesive tape on the roll holder. Important Make sure the adhesive surface is in the correct position.

  • Page 25: Recommendations For Connections

    ROBOTAPE 50 ME - LH 4.6. RECOMMENDATIONS FOR CONNECTIONS Important The connections must be made in accordance with the specifications supplied by the manufacturer in the enclosed diagrams. The person authorized to carry out said operation must posses the skills and experience acquired and acknowledged in the specific sector, must perform the connection workmanlike and keep into account all the statutory and legislation requirements.

  • Page 26: Information On Adjustments

    ROBOTAPE 50 ME - LH 5. INFORMATION ON ADJUSTMENTS 5.1. RECOMMENDATIONS FOR ADJUSTMENTS ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use". ‒ Pay attention to the SAFETY WARNINGS, do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS.

  • Page 27: Adjust The Transport Unit Driving Chain

    ROBOTAPE 50 ME - LH 5.3. ADJUST THE TRANSPORT UNIT DRIVING CHAIN Proceed as indicated. Deactivate the main electric switch to put the machine in safety conditions. Loosen the screw (E). Operate the chain tensioner roller (F) to set the tension of the chain. tighten screw (E).

  • Page 28: Tape Position Adjustment

    ROBOTAPE 50 ME - LH 5.4.2.TAPE POSITION ADJUSTMENT Centre the tape on the casing: Loosen nut (B). Operate the screw (C) to centre the tape. Tighten the nut (B). 5.4.3.ADJUSTMENT OF TAPE PRESSURE ON THE CASING Adjust the main spring (D): Loosen nut (E).

  • Page 29: About The Use

    ROBOTAPE 50 ME - LH 6. ABOUT THE USE 6.1. RECOMMENDATIONS FOR OPERATION AND USE ‒ Before performing any operation, the operator must make sure that he/she understood the "Instructions for use". ‒ When using the machine for the first time, the operator must read the manual and identify the controls and simulate some operations, especially the start-up and shutdown.

  • Page 30: Emergency Stop And Restart

    ROBOTAPE 50 ME - LH 6.4. EMERGENCY STOP AND RESTART Press the machine emergency stop button when there is imminent danger. Its functions are immediately stopped. To restart the machine, act as follows. Turn the main cut-off switch (A) to 0 (OFF) to switch off electrical power.

  • Page 31: Positioning Of Side Pressure Units

    ROBOTAPE 50 ME - LH 6.8. POSITIONING OF SIDE PRESSURE UNITS Proceed as indicated. Install rolls (X) as shown in the figure according to the width of box (C) in relation to the width of taping unit support (N). Important If the box is too narrow with respect to taping unit (N), capsize the side press rolls as shown in the figure.

  • Page 32: Height Setting Of Work Table

    ROBOTAPE 50 ME - LH 6.9. HEIGHT SETTING OF WORK TABLE Proceed as indicated. Lift the machine as indicated in the figure (See 4.3. “transport and handling”). Loosen screws (U), adjust supporting leg (V) to the desired height and then tighten screws.

  • Page 33: Maintenance Information

    ROBOTAPE 50 ME - LH 7. MAINTENANCE INFORMATION 7.1. MAINTENANCE INSTRUCTIONS ‒ A good maintenance will allow for a longer working life and constant compliance with the safety requirements.. ‒ Before performing any operation, the authorised operator must make sure that he/she understood the "Instructions for use".

  • Page 34: Lubrication Point Diagram

    ROBOTAPE 50 ME - LH Every 200 Transport unit General Wash with See 7.3. hours. guides. inspection. solvent, let it “Lubrication dry and point diagram”. lubricate. Every 200 Conveyor belts. General Check for wear See 9.2. hours. inspection. and, if “conveyor belt necessary, replacement”.
  • Page 35 ROBOTAPE 50 ME - LH Keep to the recommended lubrication frequency to get top machine performances and a longer operating life.. Use lubricants (oils or grease) recommended by the manufacturer or with similar chemical- physical features. LUBRICANTS TABLE Oil and grease table TYPE OF LUBRICANT NAME PARTS TO BE LUBRICATED...

  • Page 36: Troubleshooting

    ROBOTAPE 50 ME - LH 8. TROUBLESHOOTING 8.1. TROUBLES – CAUSES – REMEDIES The troubleshooting table lists the problems, the possible causes and solutions. Problem Cause Remedy The box blocks during the - Conveying belts worn - Replace conveying belts. taping operation.
  • Page 37 ROBOTAPE 50 ME - LH Problem Tape curls. Remedy Always - Upper unit: adjust the height of the upper head (approximately 3 mm from the box). Problem Tape creases. Remedy - Make sure the rollers turn freely. - Make sure the friction on the roll holder is very slight.

  • Page 38: Spare Parts Replacement Information

    ROBOTAPE 50 ME - LH 9. SPARE PARTS REPLACEMENT INFORMATION 9.1. RECOMMENDATIONS FOR REPLACING PARTS ‒ Carry out the interventions with all the safety devices enabled and wear the DPI provided. ‒ DO NOT carry out any intervention that is not described in the manual but contact an Assistance Service authorised by the manufacturer.

  • Page 39: How To Replace The Transport Unit Driving Chain

    ROBOTAPE 50 ME - LH Caution - Warning Before re-starting the machine, check that no tools or other equipment has been left near the moving parts. 9.3. HOW TO REPLACE THE TRANSPORT UNIT DRIVING CHAIN Proceed as indicated. Deactivate the main electrical knife to stop the machine under safe conditions. Loosen the screw (Q) and lift the roller (R) to completely loosen the chain (S).

  • Page 40: Replacing The Blade

    ROBOTAPE 50 ME - LH Deactivate the main electrical knife to stop the machine under safe conditions. Remove screw (V) to disassemble the handwheel (M). Remove transmission cover (C). Remove link (T) and remove chain (S). Install a new chain, closing it with the link. Refit guard (C).

  • Page 41: Machine Disposal And Scraping

    ROBOTAPE 50 ME - LH ‒ N. 2 cutting levers springs. ‒ N. 2 cutting blades. Important Substitute the parts that are worn with genuine spare parts. Use the oils and greases specified in the manual. All these measures may guarantee the expected operating and safety level of the machine. 9.7.

  • Page 42: Enclosed Documentation

    ROBOTAPE 50 ME - LH 10. ENCLOSED DOCUMENTATION 10.1. WARRANTY CONDITIONS ROBOPAC S.p.A. pledges, within the limits described herein, to replace or repair, at no charge, the parts that become defective during the 12 (twelve) months following the date indicated on the company’s shipping documents.
  • Page 43 Via Fabrizio da Montebello, 81 - 47892 Gualdicciolo Republic of San Marino DECLARES THAT THE MACHINE Robopac S.p.A. Via Fabrizio da Montebello, 81 47892 – Gualdicciolo Repubblica di San Marino http://www.aetnagroup.com/ MODELLO MODEL MATRICOLA SERIAL NUMBER DATA DATE OF MANUF.

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