Roth EcoDWT plus 3 Installation Instructions Manual

For lubricating and hydraulic oil storage and dispensing

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Installation Instructions
For Lubricating and Hydraulic Oil Storage and Dispensing
USA Contact Info:
Toll Free: 888-266-7684
Fax: 866-462-2914
E-mail info@roth-usa.com
EcoDWT plus 3
Listed under UL Standard SU2258
Meets the requirements of
ANSI/NFPA 31
ANSI/NFPA 30
NFPA 30a
CSA B-139-04
Roth Industries
268 Bellew Ave South
Watertown, NY 13601
www.roth-america.com
Canadian Contact Info:
Toll Free: 800-969-7684
Fax: 866-462-2914
E-mail: service@roth-usa.com

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  • Page 1 EcoDWT plus 3 Installation Instructions For Lubricating and Hydraulic Oil Storage and Dispensing Listed under UL Standard SU2258 Meets the requirements of ANSI/NFPA 31 ANSI/NFPA 30 NFPA 30a CSA B-139-04 Roth Industries 268 Bellew Ave South Watertown, NY 13601 USA Contact Info:...
  • Page 2: Table Of Contents

    Table of Contents Section 1 - The Roth Industries EcoDWT plus 3 Double Wall Tank Page 3 Construction Page 3 Models and Specifications Page 4 Third Party Testing and Approvals Page 5 Installation Training Page 5 Warranty Terms and Product Registration...
  • Page 3: Section 1 - The Roth Industries Ecodwt Plus 3 Double Wall Tank

    Section 1 - The Roth Industries EcoDWT plus 3 Double Wall Tank Construction 1. The Roth EcoDWT plus 3 storage tank is a double wall tank (DWT) providing both primary and secondary containment tanks for #2 fuel oil, diesel fuel, bio-fuels up to B20, and both new and used automotive motor oils.
  • Page 4: Models And Specifications

    (cm) Weight 106 (48) 132 (60) 167 (76) 208 (94) 333 (151) lbs (kg) Shipping Weight 115 (52) 143 (65) 185 (84) 230 (104) 358 (162) lbs (kg) Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 5: Third Party Testing And Approvals

    3. The primary US Codes governing lube oil storage and dispensing are National Fire Protection Association (NFPA) Section 30 & 30A. 4. The Roth EcoDWT plus 3 has been tested by both the U.S. and Canadian divisions of the Underwriters Laboratories (UL). As a result of passing stringent fire and safety tests, the Roth EcoDWT plus 3 is listed under UL standard SU2258 and each tank bears the UL mark - c UL us.
  • Page 6: Warranty Terms And Product Registration

    (30) years from the “Start Date”. 2. During the first ten (10) years of the warranty period, Roth shall (i) at its discretion, either repair the Product or provide a replacement product of similar size, design and quality, and (ii) pay all labor costs associated with such repair and/or replacement, all of which shall be at Roth’s expense up to a maximum of one thousand ($1,000) USD in each case.
  • Page 7: Section 2 - Installation Parts And Accessories

    Certificate Forms (2), Parts Check List & Installation Instructions Various Tank Base Threaded Dust Plug (4) (Discard when ready to begin installation) 2” NPT Metal Adaptor (4) #3 Gasket (4) Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 8: Dispensing System Installation Accessories

    2315000202 - 28” (2) 2335400222 Non-Roth components used in this image and subsequent images to not indicate a sole source agreement between Roth Industries, Inc. and any other manufacturer. Components used are typical but may be substituted with other compatible components. Contact Roth Industries Technical Department for compatibility requirements.
  • Page 9: Section 3 - Pre-Installation

    Permits and Approvals Installing a single Roth EcoDWT plus 3 inside a building is a straightforward process. Nearly all municipalities have codes governing the installation and use of oil tanks. Always consult with the code officers and inspectors before installing a Roth EcoDWT plus 3 to be sure you are in compliance with all applicable local codes and have obtained all required permits.
  • Page 10: Tank Unpacking And Inspection

    Tank Unpacking and Inspection 1. The top and upper portions of the Roth EcoDWT plus 3 are covered with shrink wrap plastic designed to keep the top of the tank weathertight. The shrink wrap must be left in place until the tank has been moved inside or is ready to have the cover placed on it if an outside installation.
  • Page 11: Section 4 - General Installation Instructions

    (Always check local building and fire codes for specific requirements in your location.) 1. Level surface - The Roth EcoDWT plus 3 is an upright tank having a higher center of gravity than a standard single wall tank. This design allows a smaller footprint than a typical single wall tank.
  • Page 12: Locating The Tank

    The certification label on the tank should be visible after installation. Tank Base Installation 1. The Roth EcoDWT plus 3 uses a one piece base assembly, known as a cradle base, for support. This base is shipped on top of the tank to provide protection for the fitting connections and is held in place by the shrink wrap plastic.
  • Page 13: Flood And Earthquake Considerations

    Roth Technical Department 2. In areas where a threat of flooding or high winds exists, or in basements with a history of flooding, use of the Roth tie-down kits is recommended. Tie Down Kit Tie Down Kits are required with Hose Reel Application 1.
  • Page 14: Piping Connections

    Piping Connections 1. All connections to the Roth EcoDWT plus 3 use a flat rubber #3 gasket to seal against the tank opening and to ensure the connection is odor free. The various fittings are secured to the tank with a large black plastic cap nut.
  • Page 15: Normal And Emergency Venting

    Normal vents should be sized with consideration for maximum fill and emptying rates. In most cases, using vent sized to mount directly on the 2 in NPT adapter will meet these requirements. Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 16: Testing And Inspection

    Testing and Inspection 1. As mentioned in Section 1, the inner and outer tanks of the Roth EcoDWT plus 3 are pressure tested at the factory to UL specifications (4.35 psi inner and 0.25 - 0.3 psi outer).
  • Page 17: Section 5 - Hose Reel Bracket And Hose Reel Instalation

    The following images and descriptions are meant to provide a general reference for mounting fittings and required accessories to the Roth DWT Tank and Reel Bracket. Specific installation sites may require the use of different accessories or accessories to be mounted in different positions on the top of the tank which in no way adversely affects the function of the tank.
  • Page 18 2. Insert bolt through pre-drilled hole in bracket leg. 3. Slide mounting clipover bolt with the curved edges facing the tank and bracket. 4. Place elastic stop nut on bolt Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 19 5. Secure clip with elastic stop nut and tighten. 6. Be sure clip is seated firmly on both tank and bracket 7. Complete installation with remaining clips and fasteners. Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 20: Hose Reel

    2. Place Hose reel assembly on bracket and align with pre-drilled holes/slots. 3. Fasten assembly to bracket with 1/4” - 20 x 1” hex head bolt (4) and 1/4” - 20 elastic stop nut (4). Finished Assembly Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 21: Section 6 - Completed Installation Review And Warranty Documentation

    Section 6 - Completed Installation Review and Warranty Documentation 1. Once the Roth EcoDWT plus 3 installation is complete, the installer shall review all the work done to verify it is in compliance with the instructions received in training and in this manual, as well as in compliance with applicable local code requirements.
  • Page 22: Section 7 - Yearly Maintenance And Troubleshooting

    If either condition is noted, contact Roth Industries to arrange an inspection of the tank.
  • Page 23: Troubleshooting

    If the amount of fluid on the tube is close to or equal to the amount of oil in the inner tank then it is an indication of a possible leak in the inner tank and the installation needs a closer inspection. Call Roth Industries Inc. to arrange such an inspection.
  • Page 24 3. The interstitial has water in it and the water has frozen at some point. Call Roth Industries Inc. to arrange an inspection. Roth DWT Installation Manual Lubricating & Hydraulic Oil Storage and Dispensing...
  • Page 25: Fill Chart

    Roth EcoDWT plus 3 Fill Chart 400L 620L 1000L 1000LH 1500L 110 gal 165 gal 275 gal 275 gal 400 gal Fuel Level Fuel Content Fuel Content Fuel Content Fuel Content Fuel Content US gal Liters % Full US gal...
  • Page 26 R h DWT L be Oi T k - e Ree e Ree 000 0 0L 000L 000 0 000L 000 0 U p ki m . F e Ree T k T p 7/ ” 7 -0 00 www.
  • Page 27 R h DWT L be Oi T k - e Ree e Ree CAUT ON-Whe e e e Ree he R h DWT Oi e T k k p- e . mp fl q pm / K . R h Te h i 7 -0 00 www.
  • Page 28 Unpacking The Roth Hose Reel Bracket is packaged in a corrugated box with (4) mounting clips, (4) bolts and stop nuts (fig 1). Inspect package upon receipt for any damage or missing components and contact shipper with any damage claims.
  • Page 29 Fig 6 Fig 7 Fig 8 IV Pump installation on bracket A) Threaded pump installation 1) Install second pump bung adapter (by pump manufacturer) in threaded boss in bracket Fig 9 2) Insert the pump dip tube/stub through both of the bung adapters and tighten bung adapters Fig 10,11,12 Fig 9 Fig 10 Fig 11...
  • Page 30 Fig 14 Fig 13 Once pump is securely mounted, finish tightening the four bracket mounting clips to 10-15 ft/lbs. DO NOT OVER-TIGHTEN! Please contact Roth Technical Department using the contact information below with any questions.
  • Page 31 Failure to provide a normal vent when installing the Roth DWT in lube applications may result in damage to the product and will void the product warranty.
  • Page 32 Lube Installation Kit - Basic - for all tank sizes 2315002101 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters. Hinged Fill Cap The fill cap includes a locking tab that may be fitted with a padlock for extra security if desired. It is advantageous if it is mounted near the point of closest access to the tank for ease of filling.
  • Page 33 Lube Installation Kit Basic PLUS (use with 1500L) 2315002105 All accessories are supplied with 2 inch MPT threads and install directly on the Roth Metallic NPT adapters. Hinged Fill cap The fill cap includes a locking tab that may be fitted with a padlock for extra security if desired. It is advantageous if it is mounted near the point of closest access to the tank for ease of filling.
  • Page 34 Level Gauge Roth recommends that the level gauge be mounted away from the pump out port where the gauge string can become entangled in pump dip tubes installed in the tank. When installing the gauge, pull the float string out slowly vs simply dropping the float into the tank to avoid tangling in the gauge mechanism.
  • Page 35 It installs directly into a metallic adapter with thread sealant, tighten to 10-15 ft. lbs. Roth North America PO Box 245 Syracuse, NY 13211 1.888266.7684 www.roth-america.com...
  • Page 36 Level Gauge To share a tank opening with the vent, a field scalable level gauge is required, the standard Roth level gauge is a fixed calibration and will not function properly if installed in the required manifold configuration (Fig 1). This kit therefore includes a field scalable level gauge.
  • Page 37 Threaded Connection for Emergency Vent: 1) Apply a fuel resistant, non-hardening, anti-seize sealant to the male threads on the vent body. 2) Thread vent into Roth G2 in adapter avoiding excessive torque, which may damage vent. (15 ft. /lbs. maximum) Field Scalable Level Gauge- Husky BJE Black Knight level gauge 1) Determine tank depth in inches.

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