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Summary of Contents for Carlisle Binks GUN FLUSH BOX KIT
- Page 1 OPERATION MANUAL GLOBAL ELECTRONIC MIX SOLUTIONS PLURAL COMPONENT MIXING SYSTEM 240-3119-1 (ONE GUN) 240-3119-2 (TWO GUNS) GUN FLUSH BOX KIT INSTALLATION INSTRUCTIONS 77-3090-R2 (9/2019) 1 / 12 www.carlisleft.com...
- Page 2 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
- Page 3 GUN FLUSH BOX KIT Gun flush boxes are used to improve safety and minimize solvent usage and time when compared to manual flushing of spray guns. Higher solvent and air pressures may be used, improving flushing efficiency. Flush boxes may be installed on the GEMS system for one or two guns. In a two-gun installation the system controller allows either gun 1 or both guns 1 and 2 to flush and load paint.
- Page 4 GUN BOX PNEUMATIC CONNECTIONS AIR CONNECTION DESCRIPTIONS AIR — Supply air needed to operate the Gun Box. 75-100 psi [5-7 bar] required. GIB — Air signal sent to the controller (GIB1, GIB2) when the spray gun is in the Gun Box and the lid is closed. ACO —...
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Page 5: Adjustment Steps
ADJUSTING THE GUN SADDLE NOTE Gun flush box saddles are sold separately. Order the appropriate saddle for the spray gun to be used on the system from a Binks distributor. See chart on page 9 for saddle available saddles. The gun saddle is the plastic part inside the box used to cradle the spray gun’s front end to ensure proper box operation. - Page 6 PNEUMATIC HOSE ROUTING FOR CONNECTING GEMS TO GUN FLUSH BOX View of air connections on back of control enclosure www.carlisleft.com 6 / 12 77-3090-R2 (9/2019)
- Page 7 240-3119-X GUN FLUSH BOX KIT CONTENTS Part 240-3119-1 240-3119-2 Description Number Qty. Qty. 240-3179-K Gun Flush Box 240-3118-1 Air Cut Off Kit, single 5/32” tubing black, 77536-01 50’ cut length 5/32” tubing clear, 77536-05 50’ cut length TO GU N T R IG GE R SO LENO I D TO AIR CU T OF F S W ITCH T O GUN IN B OX P R E S S U R E S WI TC H T O MA I N A IR...
- Page 8 GUN FLUSH BOX GUN OPERATION CAUTION The gun flush box must be enabled in the system software configuration, accessible only by distributor. Contact distributor for installation, configuration, and safety procedures. The GEMS system will NOT operate the gun flush box until software configuration is correct. With flush box mounted, pneumatic tubing connected, and saddle adjusted for proper operation: Open valve or regulator to supply the flush box AIR inlet with 75-100 psi [5-7 bar] air.
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Page 9: Troubleshooting
TROUBLESHOOTING Most problems associated with gun flush box operation may be easily checked: • For flushes / color changes • Is gun positioned properly in the box with the lid closed? • Is air pressure to the box between 75-100 psi [5-7 bar]? Are there kinks in any of the air lines? •... - Page 10 GUN FLUSH BOX COMPONENTS 240-3179-K Front View Right Side View Left Side View www.carlisleft.com 10 / 12 77-3090-R2 (9/2019)
- Page 11 12.2: GUN BOX PARTS LIST PART NO. DESCRIPTION QTY. E22-1501 GUN BOX BODY E22-1502 COVER E22-1503 LID ASSEMBLY E22-1504 GUN IN BOX BRACKET E22-1505 TOGGLE PLATE E22-1506 BLOCK E22-1507 E22-1508 GUN SEAT E22-1509 HINGE E22-1510 PUSH CAP E22-1511 TRIGGER CAP E22-1512 HANDLE E22-1513...
- Page 12 This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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