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OmniCure® AC7 Series User Guide
Applicable for the following UV LED Head models:
Model
Optical Length
AC7150
150 mm
AC7300
300 mm
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
Installation/Reference Guide
035-00540R
Excelitas Canada Inc. 2020
All rights reserved
Part Numbers
365nm Wavelength
395nm Wavelength
019-00197R
019-00187R
019-00198R
019-00196R
ii

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Summary of Contents for Excelitas Technologies OmniCure AC7 Series

  • Page 1 OmniCure® AC7 Series User Guide Applicable for the following UV LED Head models: Model Optical Length Part Numbers 365nm Wavelength 395nm Wavelength AC7150 150 mm 019-00197R 019-00198R AC7300 300 mm 019-00187R 019-00196R Excelitas Canada Inc. 2260 Argentia Road Mississauga (ON) L5N 6H7 Canada +1 905.821.2600 www.excelitas.com...
  • Page 2 Inc. every effort has been made to ensure information in this manual is accurate, however, information in this manual is subject to change without notice and does not represent a commitment on the part of the authors. Excelitas Technologies Trademarks: OmniCure®...
  • Page 3: Table Of Contents

    10.3 Regulatory Compliance ......................... 21 Warranty ..........................23 11.1 Checking Your Lamp Hours ........................23 11.2 Replacement UV LED Module Warranty ....................23 11.3 Returning your AC7- System to Excelitas Technologies for Service ............24 Contact Information ......................25 035-00540R-r4...
  • Page 4 Figures Figure 1 UV LED Head Connection Ports (additional features annotated)..............6 Figure 2 PLC Console (PLC2000 Remote Control Console shown) ................7 Figure 3 UV LED Head Mounting Details ........................8 Figure 4 UV LED Head Side Dimensions (both models) .................... 10 Figure 5 Top, Front, Underside of AC7150 ........................
  • Page 5: Introduction

    Today, Excelitas Technologies is a leading developer of light-based systems for sectors ranging from manufacturing to bio-medicine, and we are unmatched in our commitment to quality and service.
  • Page 6: Safety Precautions/ User Warnings

    Safety Precautions/ User Warnings Glossary of Symbols: Caution risk of danger – consult accompanying documents. Risk Group 3 (IEC62471) WARNING: UV emitted from this product. Avoid eye and skin exposure to unshielded product. CAUTION: Possibly hazardous optical radiation emitted from this product. Do not stare into operating lamp. Input/ Output Signals Input Signal Caution, Hot Surface...
  • Page 7: Safety Precautions

     Optical Density ≥ 6 Warning Should the OmniCure® AC7- System be used in a manner not specified by Excelitas Technologies, the protection provided by the equipment may be impaired. The UV LED Head operation can be affected if handled incorrectly. Never touch the protective lens cover assembly of the UV LED Head.
  • Page 8: Optical Safety Data

    Optical Safety Data IEC 62471: Photobiological Safety of Lamps and Lamp Systems Resulting Classification and Labelling Hazard AC7300-365 AC7300-395 Actinic UV Risk Group 3 Risk Group 3 Near UV Risk Group 3 Risk Group 3 Blue Light Risk Group 1 Risk Group 1 Retinal Thermal Exempt Group...
  • Page 9: Getting Started

    Section 6.1. These may be sourced separately or may be purchased from Excelitas Technologies. Check with Excelitas Technologies to determine the appropriate components for your requirements. The following table provides the part numbers of recommended component parts, as well as a part number to order all components as a package.
  • Page 10: Figure 1 Uv Led Head Connection Ports (Additional Features Annotated)

    Power Cable Connector Power Cable Connector PLC Connector PLC Connector Status Indicator Status Indicator Mounti Exhausts Intake Air Mounti Filter AC7300 AC7150 Removable End Reflectors Mount Figure 1 UV LED Head Connection Ports (additional features annotated) Attach the male end of the power cable to the power supply unit, and connect the female end of the power cable to the UV LED Head per Figure 1 Attach the female end of the PLC cable to the PLC I/O connector on the PLC2000 (see Figure 2) and the male end of the PLC cable to the UV LED Head (see Figure 1).
  • Page 11: Powering Up And Powering Down

    UV Enable Local operation switch (local mode only) (off for remote operation) Status indicators (Local mode, UV On) HD15 Connector to UV LED Head Alarm Indicators Clear (alarm) Mode End terminal switch Up/Down Mode indicators RS485 in/out connectors (for HD15 Connector remote daisy chain operation) (connect to PLC, computer or use door...
  • Page 12: Mounting The Uv Head

    Mounting the UV Head UV LED Head (same for all models) Mounti Mounting Holes 4 holes – M4x7mm Holes Right-Hand and Left-Hand Mounting Locations Mounting Holes 4 holes – M4x6mm AC7150 Mounting Holes 8 holes – M4x6mm AC7300 Underside Mounting Locations Figure 3 UV LED Head Mounting Details 035-00540R-r4...
  • Page 13: Mounting The Uv Led Head

    Mounting the UV LED Head **WARNING** Do not block the air intake or the exhaust fans for the UV LED module's cooling system. Ensure that both intake and exhaust vents located on the LED heads have at least 5 inches (12cm) of clearance to allow sufficient air flow. The UV LED Heads incorporate both side mounting and underside mounting features.
  • Page 14: Uv Led Head Dimensions

    UV LED Head Dimensions The UV LED heads have the following masses: Model Weight kg (lbs) AC7150 1.8kg (4.0lbs) AC7300 3.2kg (7.0lbs) The height and depth dimensions shown in Figure 4 are the same for both models of the AC7- series. Differences in length between the two models are shown in Figure 5 Figure 6...
  • Page 15: Figure 5 Top, Front, Underside Of Ac7150

    Figure 5 Top, Front, Underside of AC7150 035-00540R-r4...
  • Page 16: Figure 6 Top, Front, Underside Of Ac7300

    Figure 6 Top, Front, Underside of AC7300 035-00540R-r4...
  • Page 17: Connecting The Uv Led Head

    Connecting the UV LED Head 6.1 Interfacing with the PLC PLC Input Signal Requirements Digital Analog Input  Voltage: 0 – 24V  Voltage: 0 – 5V  Current: 1 – 30mA  Current: 500uA Output  Voltage: 0 – 5V ...
  • Page 18: Integrating Monitoring With External Circuitry

    Note: For safety, the AC7- series is internally fused at 15A. This fuse is not replaceable. If it is suspected that the internal fuse has blown, please contact Excelitas Technologies Service Centre for further assistance and refer to Sections 11 and 12 of this manual.
  • Page 19: Using The Led Head

    Using the LED Head The peak wavelength of the UV LED Head is 365nm or 395nm +/- 5nm, depending on model. For all models, adjusting the UV LED Head intensity can be actuated by an external controller via the PLC interface.
  • Page 20  At least one module’s temperature is over the maximum limit.  At least one module’s temperature is lower than the minimum limit or open circuit.  Internal Fault.  Ensure air intake and exhaust are unobstructed and filter is unclogged. Refer to Section 9.4 035-00540R-r4...
  • Page 21: Troubleshooting

    Clean the optical window of the UV LED Head as described in Section 9.3, “Cleaning the LED Head”.  Verify that the intensity level of the UV LED Head is set to the correct level, using the PLC Controller. If problems persist beyond these troubleshooting points, please contact Excelitas Technologies Service Department (refer to Section 12, “Contact Information”).
  • Page 22: Care And Maintenance

    Care and Maintenance Note: Excelitas Technologies recommends incorporating the cleaning of the optical window into the user/operator cleaning and maintenance schedule. 9.1 Cautions and Handling Caution: Routine maintenance should only be completed by qualified personnel to avoid risk of injury/electrical shock to the end user. No user serviceable components are located within the UV LED Head enclosure.
  • Page 23: Cleaning The Led Head

    9.3 Cleaning the LED Head **WARNING** Do not attempt to open the enclosure of the LED head. Ensure power to the power supply unit is OFF and the UV LED arrays are cool before attempting any cleaning procedure. Use protective gloves or finger cots suitable for the cleaning solution selected. Refer to the MSDS for guidance.
  • Page 24: Technical Specifications

    10 Technical Specifications 10.1 Environmental Conditions Operating Conditions Ambient Temperature 15ºC to 40ºC Altitude: 3000m max. Atmospheric Pressure: 700 to 1060 hPa Relative Humidity: 10% to 80% (non-condensing) Installation Category Pollution Degree Transport and Storage Conditions Temperature -20 to +75ºC Relative Humidity 0% to 80% (non-condensing) Atmospheric Pressure...
  • Page 25: Regulatory Compliance

    **WARNING** Changes or modifications not expressly approved by Excelitas Technologies could void the user’s authority to operate the equipment. 10.4 China RoHS The symbol above indicates this product does not contain any restricted substances.
  • Page 26 10.5 WEEE Directive The symbol above indicates that this product should not be disposed of along with municipal waste, that the product should be collected separately, and that a separate collection system exists for all products that contain this symbol within member states of the European Union. The equipment that you bought has required the extraction and use of natural resources for its production.
  • Page 27: Warranty

    11 Warranty Excelitas Technologies warrants the original purchaser for a period of one (1) full year, calculated from the date of purchase, that the equipment sold is free from defects in material and workmanship. In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to the Excelitas Technologies Service Centre.
  • Page 28: Returning Your Ac7- System To Excelitas Technologies For Service

    Enclose details of the problem with the unit and return both to the Excelitas Technologies Service Centre. The unit should be returned in its original packaging if possible. Include a phone number and contact person who may be reached for any additional service-related questions.
  • Page 29: Contact Information

    12 Contact Information Excelitas Canada Inc. 2260 Argentia Road Mississauga, Ontario L5N 6H7 CANADA Tel.: +1 905 821-2600 Toll: +1 800 668-8752 (USA and Canada) Fax: +1 905 821-2055 http://www.excelitas.com/Pages/Contact/Contact_OX.aspx www.excelitas.com/omnicure Technical Assistance: Techsupport@excelitas.com https://www.excelitas.com/ox_service_request_form For a complete listing of Authorized OmniCure Distributors and Service Centres please go to https://www.excelitas.com/dealer-search 035-00540R-r4...

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