Endress+Hauser ChemoClean CYR 10 Operating Instructions Manual
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Endress+Hauser ChemoClean CYR 10 Operating Instructions Manual

Spray cleaning system for ph, oxygen and turbidity
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BA 046C/07/en/02.02
Nr. 50073725
Chemoclean Plus
CYR 10 / CYR 20
Spray Cleaning
System for pH,
Oxygen and Turbidity
Operating Instructions
Endress Hauser
The Power of Know How
88 88
:

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  • Page 1 BA 046C/07/en/02.02 Chemoclean Plus Nr. 50073725 CYR 10 / CYR 20 Spray Cleaning System for pH, Oxygen and Turbidity Operating Instructions 88 88 Endress Hauser The Power of Know How...
  • Page 2 Please refer to the following chapters for information on the cleaning system ChemoClean: General information Safety notes You wish to install and operate the cleaning system. The required steps are described in this chapter: Installation Operation °C °C Ω Ω Technical Data Maintenance Accessories...

  • Page 3: Table Of Contents

    ChemoClean CYR 10 / CYR 20 Table of contents YR10E00.CHP Table of contents General Information ........... 2 Symbols used .

  • Page 4: General Information

    General Information ChemoClean CYR 10 / CYR 20 General Information Symbols used Warning: Note: This symbol alerts to hazards which This symbol indicates important may cause serious injuries as well as items of information. damage to the instrument if ignored.

  • Page 5: Product Structure

    ChemoClean CYR 10 / CYR 20 General Information YR10E01.CHP Product structure You can identify the instrument variant by the order code on the nameplate. In case of any queries please give the order ENDRESS+HAUSER code. INJEKTOR CYR10 CYR10-A0 order code: serial no.:...
  • Page 6 General Information ChemoClean CYR 10 / CYR 20 Injector CYR 10 Version A Non-Ex version Power supply 230 V, 50 Hz 115 V, 50 Hz 24 V DC complete order code CYR 10- Injector CYR 10 Z Version Ex(d) version, power supply 24 V DC...

  • Page 7: Safety

    ChemoClean CYR 10 / CYR 20 Safety YR10E02.CHP Safety Application The ChemoClean Plus CYR 10 / CYR 20 is a • limestone deposits and encrustations spray cleaning system for pH / redox • clogging with mud, e.g. by hyodroxides or electrodes, oxygen and turbidity sensors.

  • Page 8: Inspection And Protection Installation

    Safety ChemoClean CYR 10 / CYR 20 Inspection and protection installation Protection installation The instrument is protected against external influence and damage with following construc- tive measures: • media-resistant material Immunity to interference This device has been tested for electromagne-...

  • Page 9: Installation

    ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP Installation Cleaning system for non-Ex areas The spray cleaning system ChemoClean Necessary equipment for the operation of consists of two basic units: ChemoClean: • Programme sequencer CYR 20 • Cleaning injector CYR 10 •...

  • Page 10: Cleaning System For Ex Areas

    Installation ChemoClean CYR 10 / CYR 20 Cleaning system for Ex areas In Ex areas the cleaning system ChemoClean is used in connection with: Version with solenoid valves: • Programme sequencer CYR 20-8 • Injector CYR 10Z-D08 (only 24 V DC; installation in Non-Ex area)
  • Page 11 ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP electrical line Non-Ex area area compressed air water TopClean CPC 30 Mycom S 153 (Ex) Endress+Hauser CPG 300 assembly ProbFit ENDRESS+HAUSER MYCOM S CPM 153 MYCOM S CPM 153 Hold MEAS DIAG...

  • Page 12: Dimensions

    Installation ChemoClean CYR 10 / CYR 20 Dimensions ∅ 9 indentation ∅ 25 (17 mm deep) ∅ 16 D 16 / G 3/8 D 12 / G 1/4 ∅ 12 ∅ 16 (G 1/4) (G 3/8) approx. 30 for version Z...
  • Page 13 ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP top hat rail acc.to EN 50022 Dimensions Programme sequencer YR10-T05.CDR Bild 3.7 CYR 20 Detail A Dimensions Protective housing SGH YR10-T07.CDR Fig. 3.8 for CYR 20 ca. 125 without opening IP 54...

  • Page 14: Hose Connections

    Installation ChemoClean CYR 10 / CYR 20 Hose connections For connecting the hoses please proceed the following instruction:  ‚ Fix hose ends with hose clips. Connect cleaning Attach the hoses to the hose connectors. D 16 / G 3/8...

  • Page 15: Electrical Connection

    ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP Electrical connection 3.5.1 Installation in Non-Ex areas The power supply for the injector valves hap- pens with the programme sequencer CYR 20. For electrical connection of the injector CYR 10 please proceed as follows: Note: •...
  • Page 16 Installation ChemoClean CYR 10 / CYR 20 L– 15 14 13 12 11 10 9 8 7 CYR 10 CYR 20 1 2 3 41 51 61 4 5 6 PE N L L– Terminal connecting plan YR10ANS.CDR Fig. 3.12...
  • Page 17 ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP Installation in Ex area 3.5.2 CYR 10Z-D08 version The injector CYR 10Z-D08 is an ex version sequencer CYR 20-8. The injector is with EEx ed valves (flameproof enclosure). connected with a fixed cable connection. See The system is controlled by the programme connecting plan in Fig.
  • Page 18 Installation ChemoClean CYR 10 / CYR 20 CYR 10Z-E12 / F-12 version With the intrinsically safe version CYR 10Z- • Slacken screw on plug-in head. E12/-F12 there are used piezoelectric pre-con- • Remove plug-in head. trolled pneumatic valves instead of •...
  • Page 19 ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP Connection of power supply adapter CCIZ to the cleaning system Power supply adapter CCIZ – – – Connection of CYR 10Z-E12/F-12 Mycom S CXM 153 Cleaner ChemoClean CYR 10Z in Water Ex area combined with CCIZ_ANS.CDR...
  • Page 20 Installation ChemoClean CYR 10 / CYR 20 Connection of TopClean CPC 30 to the cleaning system Proximity switch NAMUR for CleanFit / ProbFit assembly 1 BN 2 BU 1 BN 2 BU – – TopClean CPC 30 L– – –...

  • Page 21: Pneumatic Connection To The Piezoelectric Valves (For Ex Version)

    ChemoClean CYR 10 / CYR 20 Installation YR10E03.CHP Pneumatic connection to the piezoelectric valves (for Ex version) The connector for the pressurized air is at the base plate of the piezoelectric valves.  ‚ Attach compressed air line to the hose nozzle.

  • Page 22: Operation

    Operation ChemoClean CYR 10 / CYR 20 Operation Start-up Note: • Check that all connections have • Please familiarise yourself with the been properly made before operation of the cleaning system powering up the system! Chemoclean CYR 10 / CYR 20 before power-up.
  • Page 23 ChemoClean CYR 10 / CYR 20 Operation YR10E4.CHP Operating elements 4.2.2 The operating of the programme sequencer LEDs show the current operating status. CYR 20 works with keys. 88 88 keys LEDs Programme sequencer CYR 20 Front panel with display YR10-OW2.EPS...
  • Page 24 Operation ChemoClean CYR 10 / CYR 20 Power-up 4.2.3 When the operating voltage is applied or after The unit starts up in the »service« mode if the the event of a power failure the programme »service« mode has been active prior to sequencer CYR 20 starts up in the automatic switching the unit off.
  • Page 25 ChemoClean CYR 10 / CYR 20 Operation YR10E4.CHP Programming CYR 20 4.2.5 Automatic mode P--O Select type of cleaning E--0: Cleaning programme Set type of cleaning (0=off, 1=interv., 2=weekly progr.) Interval cleaning E--1: Set interval time HH:MM with → (resp.
  • Page 26 Operation ChemoClean CYR 10 / CYR 20 Programming example Setting the time of day Programme sequencer is in automatic mode, The real-time clock is to be set to Tuesday, no cleaning cycle is running. 08:46. Programming step Display Access to mode »programming«, P—0 »cleaning programm«...
  • Page 27 ChemoClean CYR 10 / CYR 20 Operation YR10E4.CHP External control 4.2.6 The programme sequencer CYR 20 can be The programme sequencer CYR 20 has two accessed from external controls via its (floating) outputs that can be used to control contact outputs (normally open contacts).
  • Page 28 Operation ChemoClean CYR 10 / CYR 20 Control of a CleanFit / ProbFit assembly 4.2.7 With the terminal outputs 7, 8 and 9 an The connection of the assembly is shown in assembly of the CleanFit or a ProbFit figure 4.4.
  • Page 29 ChemoClean CYR 10 / CYR 20 Operation YR10E4.CHP CYR 20 in »service« mode „  ‚ ƒ Press »SERVICE« key Press again »SERVICE« For manual cleaning of the Assembly moves to key: assembly returns to electrode press keys »maintenance« position .
  • Page 30 Operation ChemoClean CYR 10 / CYR 20 Cleaning cycle 4.2.8 Entry CLEAR STOP CLEAR contact active contact Entry START Output HOLD 1 Output HOLD 2 Motive water valve Cleaning agent valve Output for ProbFit time [s] Behaviour of inputs and outputs while cleaning ZYKLUS1.CDR...

  • Page 31: Operation Of Cyr 10

    ChemoClean CYR 10 / CYR 20 Operation YR10E4.CHP Operation of CYR 10 4.3.1 Mixing process The injector CYR 10 employs the venturi jet principle to mix motive water and concentrated cleaning agent to obtain the Throttle screw actual cleaning agent.
  • Page 32 Operation ChemoClean CYR 10 / CYR 20 Diagramme of characeristics 4.3.3 The diagramme of characteristic curves shows the relations among medium counter- pressure, motive water pressure and mixture ratio with the throttle screw open all the way. For example, with a medium counterpressure...

  • Page 33: Maintenance And Service

    ChemoClean CYR 10 / CYR 20 Maintenance and Service YR10D05.CHP Maintenance and Service Cleaning We recommend the use of solvent-free cleaners to clean the front panel. Maintenance The hoses and pipes has to be checked on tightness regularly. Repairs Repairs work must be carried out directly by the manufacturer or by the Endress+Hauser service organisation.

  • Page 34: Accessories And Spare Parts

    Accessories and spare parts ChemoClean CYR 10 / CYR 20 Accessories and spare parts The following accessories for Chemoclean Following spare parts are available: CYR 10 / CYR 20 can be ordered separately: • Wearing parts water valve for AC valves •...

  • Page 35: Technical Data

    °C °C ChemoClean CYR 10 / CYR 20 Technical data Ω Ω YR10E07.CHP Technical data Programm sequencer CYR 20 General specifications Manufacturer Endress+Hauser Instrument designation Chemoclean CYR 20 Installation Mounting types top hat rail EN 50022 protective housing SGH panel mounting frame SEG...
  • Page 36 °C °C Technical data Ω Ω ChemoClean CYR 10 / CYR 20 Injector CYR 10 / CYR 10Z General specifications Manufacturer Endress+Hauser Instrument designation Chemoclean CYR 10 Dimensions Injector CYR 10 / CYR 10Z-D08 244 mm x 148 mm x 80 mm...

  • Page 37: Index

    ChemoClean CYR 10 / CYR 20 Index YR10D08.CHP Index Maintenance ......31 Accessories ......32 Materials .
  • Page 38 Index ChemoClean CYR 10 / CYR 20 Technical data ....33-34 Throttle screw ......29 TopClean CPC 30 .
  • Page 39 Belorgsintez Canada Poland Minsk Singapore ❑ Endress+Hauser Ltd. ❑ Endress+Hauser Polska Sp. z o.o. Tel. (01 72) 50 84 73, Fax (01 72) 50 85 83 ❑ Endress+Hauser (S.E.A.) Pte., Ltd. Burlington, Ontario K. Warszawy Singapore Tel. (9 05) 6 81 92 92, Fax (9 05) 6 81 94 44 Tel.

This manual is also suitable for:

Chemoclean cyr 20

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