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Summary of Contents for dymax Tridak 1200
- Page 1 Tridak Model 1200 User Guide ® Dual-Component Syringe Filling System with Disposable Fluid Path Technology ■ Instructions for Safe Use ■ Setup and Operation ■ Maintenance ■ Ordering Spare Parts and Accessories...
- Page 2 Please note that most filling system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Tridak® Model 1200 Filling System User Guide Contents Introduction ..........................4 Introduction to the User Guide ..........................4 Where to Get Help ..............................4 Safety ............................4 General Safety Considerations ..........................4 Specific Safety Considerations ..........................5 Personal Protective Equipment ..........................5 Product Overview ........................5 Description of the Model 1200 Syringe Filling System ................... -
Page 4: Introduction
Customer Support and Application Engineering teams are available in the United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email us at info@dymax.com. Please see the back cover of this user guide for worldwide contact information. -
Page 5: Specific Safety Considerations
Tridak® Model 1200 Filling System User Guide Specific Safety Considerations Using Safe Operating Pressures Pressurizing the components in the dispensing system beyond the maximum recommended pressure can result in the rupturing of components and serious personal injury. To minimize the risk of rupturing components and injury, do not exceed the maximum operating pressure of the components in your filling system (See system specifications on page 13). -
Page 6: Description Of Main Components
Contact Dymax so that new parts can be shipped to you immediately. The parts listed below will be included in your shipment. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. -
Page 7: Utilities Required
Tridak® Model 1200 Filling System User Guide Utilities Required Air: 60-80 psi (0.41-0.55 MPa), 50 micron filtered, non-lubricated; dry air is required Electric: 120 VAC, 50/60 Hz Parts Included in Model1200 Syringe Filling System ■ Model 1200 Syringe Filling System (T17563) Air Line Kit (T16789) ■... -
Page 8: System Interconnect
Tridak® Model 1200 Filling System User Guide System Interconnect 1. Plug the Power Plug into the Power Connection (Figure 3) on the machine’s back panel. 2. Connect the Footswitch to the Footswitch Jack (Figure 3) on the machine’s back panel. 3. -
Page 9: Priming The System
Tridak® Model 1200 Filling System User Guide Note: Be sure the Fill Tubing is bottomed out when installing into the Nozzle Block. 4. Reinstall the Tubing Retainer Plate (Figure 4, B) onto the dispensing valve, and carefully tighten the four screws evenly. - Page 10 Tridak® Model 1200 Filling System User Guide 4. Press the Prime Right Button (Figure 5) to start filling the syringe. Continue to push the Prime Right Button until all the air in the system has been expelled. 5. The unit is now primed and can be used to fill a syringe, complete with plunger. Figure 5.
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Page 11: Operating The System
Tridak® Model 1200 Filling System User Guide Operating the System Entering Mode of Operation The unit has two modes of operation, Pump Mode and Flow Mode. Pressing one of these buttons (Figure 5) while the unit is idle will enter the system into the respective mode. Pump Mode allows the valves to operate continuously throughout the entire filling sequence and is recommended for higher viscosity materials to aid in filling. -
Page 12: Replacing The Fill Tubing
Tridak® Model 1200 Filling System User Guide Replacing the Fill Tubing 1. Remove the Tubing Retainer Cover. This can be done by removing the Allen cap screws that hold it in place (Figure 7). 2. Pull out the Fill Tubing and install new tubing. Note: Refer to steps in the “Installing Fill Tubing”... -
Page 13: Specifications
Tridak® Model 1200 Filling System User Guide Specifications System Specifications Materials of Construction—Wetted Parts Dispensing valve = See Model 828 dispensing valve user guide Fluid tubing = light-blocking, black, polyethylene Fluid tubing fittings = acetal Operating Specifications Required air pressure = 60-80 psi (0.41-0.55 MPa), 50 micron filtered, non-lubricated; dry air Required Electrical Power = 120 VAC, 50/60 Hz Dimensions System Dimensions: 29.125 in x 24.125 in x 18.25 in [73.98 cm x 61.28 cm x 46.36 cm] (W x H x D) -
Page 14: Warranty
Tridak® Model 1200 Filling System User Guide Warranty From date of purchase, Dymax offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax, will void any effective warranties and may result in damage to the equipment. -
Page 15: Index
Tridak® Model 1200 Filling System User Guide Index Accessories, 12 Pump Mode, 11 Air Connections, 8 Reloading Material, 11 Assembly, 6 Replacing the Fill Tubing, 12 Utilities, 7 Safety, 4 Components, 6 Personal Protective Equipment, 5 Compressed Air Requirements, 7 Preventing Injection Injury, 5 Using Safe Operating Pressures, 5 Contact Information, 4... - Page 16 Please note that most filling and repackaging system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation.
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