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Irbis ATV250S Manual

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PREFACE
Thank you for purchasing our vehicle. Welcome to our world-wide family of ATV owners. We
proudly produce an exciting line of utility and recreational products. We believe we can set a standard
of excellence for all utility and recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of our ATV, making it the finest
machine we've ever produced. For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner's manual. Our manual contains instructions for
minor maintenance, ATV specifications, and drive safety. Due to this manual you can know necessary
skill of ATV driving. Otherwise owners may find out parts you need out of part's shape, name, coding
or composed relationships through this manual, but for our products are in continue developing, can
this make some difference between real object and image, please according to real object.

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Summary of Contents for Irbis ATV250S

  • Page 1 PREFACE Thank you for purchasing our vehicle. Welcome to our world-wide family of ATV owners. We proudly produce an exciting line of utility and recreational products. We believe we can set a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of our ATV, making it the finest machine we've ever produced.

  • Page 2: Table Of Contents

    Content Index VIN & ENG NUMBER ………………………………………………………………………………………………………………….1 WARNING & PROHIBITION ………………………………………………………………………………………………………….2 SAFETY HAZARD ……………………………………………………………………………………………………………………….5 CONTROL SYSTEM ……………………………………………………………………………………………………………………14 OPERATION SYSTEM ………………………………………………………………………………………………………………….20 RIDDING SAFETY TIPS……………………………………………………………………………………………………………….24 PERIODIC MAINTENANCE CHART………………………………………………………………………………………………….29 TYRE MAINTENANCE ……………………………………………………………………………………………………………….38 AIR FILTER SYSTEM………………………………………………………………………………………………………………….38 LIGHTS ………………………………………………………………………………………………………………………………….39 SPARK PLUG ………………………………………………………………………………………………………………………….40 ELECTRIC SYTEM…………………………………………………………………………………………………………………….41 CLEANING & STORAGE……………………………………………………………………………………………………………….42 FAULT INSPECTION AND MAINTENANCE……………………………………………………………………………………….46 SPECIFICATIONS …………………………………………………………………………………………………………………….51 ELECTRIC DIAGRAM ……………………………………………………………………………………………………………….53...

  • Page 3: Vin & Eng Number

    VIN & ENG NUMBER Please fill up the VIN and Engine number at the table below. Keep one spare key safe. Ignition key barrel is required to be replaced if both keys are lost. VIN and Eng number matching is a key factor in regards to a warranty claim and after sale service and maintenance. Model number: VIN : Engine Number :...
  • Page 4 ●WARNING STICKER Warning stickers shall be placed on left and right side of the ATV for your protection. Read and follow the instructions of the decals on the ATV carefully. If any of the decals depicted in this manual differs from the decals on your ATV, always read and follow the instructions of the decals on the ATV.
  • Page 5 Always wear long sleeves and long trousers to protect arms and legs. Riding trousers with kneepads and a jersey with shoulder pads provide the best protection. Eye protection Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offers the best protection for your eyes. They should be kept clean and be of shatterproof design Gloves Off-road style gloves with knuckle pads are the best for comfort and protection.
  • Page 6 Improper tire pressure or overloading can cause loss of control resulting in severe injury or death. ●Loading Reduce speed and allow longer distance for braking while carrying cargo. Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered, carried as low as possible, and firmly secured to the racks. With dual racks, load distribution 1/3 front 2/3 rear is best.
  • Page 7 Never attempt to operate over large obstacles, such as rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly with extra caution to reduce the chance of skidding or sliding out of control.
  • Page 8 Beginning and inexperienced operators should complete the certified training course offered by dealer. Operators should regularly practice the skills learned in the course and the operating skill described in the owner's manual. WARNING POTENTIAL HAZARD: Carrying a passenger on an ATV. WHAT CAN HAPPEN Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which could cause an accident and injury to the operator and/or passenger.
  • Page 9 WARNING POTENTIAL HAZARD: Operating an ATV on paved surfaces, including sidewalks, paths, parking lots, and driveways. WHAT CAN HAPPEN ATV tires are designed for off-road use. Operating on paved surfaces may seriously affect the handling and control of the ATV and could result in loss of control, accident, and /or injury.
  • Page 10 Excessive speed increases the operator's chance of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always operate the ATV at a speed that's proper for the terrain, visibility and operating conditions, and your experience. WARNING POTENTIAL HAZARD: Attempting wheelies, jumps and other stunts.
  • Page 11 WHAT CAN HAPPEN Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn and lead to accident or injury. HOW TO AVOID THE HAZARD Travel slowly and use extra caution when operating on unfamiliar terrain, always be alert to changing terrain conditions. WARNING POTENTIAL HAZARD: Failure to use extra caution when operating on excessively rough,slippery or loose terrain.
  • Page 12 Never operate on hills too steep for the ATV of for your abilities. Never operate the ATV on hills steeper than 20°。Practice on smaller hills before attempting large hills. WARNING POTENTIAL HAZARD: Climbing hills improperly. WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the owner's manual.
  • Page 13 WHAT CAN HAPPEN Improperly crossing or turning as hills could cause loss of control or overturn and lead to injury or death. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you've mastered the turning technique as described in the owner's manual. Use extra caution when turning on any hill.
  • Page 14 POTENTIAL HAZARD: Skidding or sliding. WHAT CAN HAPPEN Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly, the ATV could overturn. HOW TO AVOID THE HAZARD Avoid skidding or sliding, on slippery surfaces such as ice, travel slowly and take extra caution to reduce the chance of skidding or sliding out of control.
  • Page 15 It could cause loss of control or accident and resulting in injury to adopt improper tires, or operation of the ATV with improper of uneven tire pressure. HOW TO AVOID THE HAZARD Always adopt size and type of the tires specified for the ATV. Always maintain proper tire pressure as specified. WARNING POTENTIAL HAZARD: Operating the ATV with improper modifications.

  • Page 16: Control System

    Severe injury or death can happen if the ATV and/or the operator fall through the ice for loss of control HOW TO AVOID THE HAZARD Never operate the ATV on a frozen body of water. WARNING 1. Leaving the keys in the ignition can lead to unauthorized use of the vehicle Resulting in serious injury or death.
  • Page 17 ● electric start switch ( 3 ) - start the engine switch. When the engine stop switch in position , the ignition key clockwise twist when the ignition switch to the position , and the engine is in neutral or the clutch disengaged, 5 seconds, press the switch that is able to start the engine.
  • Page 18 Throttle lever Twisting the throttle grip (1) controls the engine speed and vehicle speed. The throttle is controlled by a spring mechanism. Whe the grip is released the engine will idle. Headlight Switch Headlight switch (2) located on the right handle. This switch turn on the lights and off.
  • Page 19 Important safety measures If the park brake is left on for a long period of time, brake pressure may slowly reduce, making the park brake ineffective. Place blocks under wheels to prevent rolling for added safety. Another option is to place the vehicle sideways. When parking the vehicle on a hill, do not rely only on parking brake.
  • Page 20 Fuel Tank Fuel tank cap (2) is just below the handlebar tube. Use 93 octane fuel or higher. Oil filter After this the embedded filter (Oil switch comes) should be changed every 100 hours of use or once a year by the replacement of your dealer.
  • Page 21 need to stop the vehicle and tighten the left switch lever then raise the foot gear lever. Note: 1. When gear changing too quick will cause premature wear of the gears. 2. When vehicle is left unattended, the vehicle should be placed in the N position, and have parking brake on. 3.

  • Page 22: Operation System

    ⑦ Reverse light: shows when transmission is in Reverse. ⑧ Fuel alarm: When the light is on, refuel immediately ⑨ Emergency lights: Stop vehicle immediately and check temperture and oil level. Warning! ▲ Don’t tap with a hard object, touch scratch the surface of the instrument, it will damage the instrument, and do not attempt to modify or repair it, such as a failure, please contact your local dealer.
  • Page 23 Note ▲ During the first three hours, do not rev the engine excessively, which can damage internal components as they are closely linked together. Within the first three hours, not full fuel door, or for a long time at high speed. ▲...
  • Page 24 1. Place the transmission in neutral position. 2. Open the fuel switch. 3. Sitting on the ATV (Utility), pull the choke lever (1). NOTE: The throttle position slide button , the damper is fully open. Button slide damper position, the damper is completely closed. Damper is adjustable, in the end when you need to open the damper depends on the number of starts.
  • Page 25 A. Fixing the front backrest (5) with the bolts of baseplate (2). B. Snap-fiiting left&righ door plate (3) (4) with front backrest.Snap-fitting tailgate (1) with left&right door plate. C. Adjust and fixing bolts of left&right door plate and baseplate as well as tailgate. D.
  • Page 26 Warning Improper load will affect the vehicle's control, may cause loss of control or braking ability and result in serious injury or death. When the tray is loaded must note the following: When truck driving, slow down, to give a longer braking distance. Cargo weight distribution in the tray, less load put less strain on vehicles engine.
  • Page 27 To turn, face the direction you are traveling and lean your upper body toward the inside of the turn, while the body weight is supported on the outside by the footrest. This technique balanced distribution of traction on the rear wheels, make turning smoothly. You should use same leaning technique in reverse when cornering;...
  • Page 28 Avoid climbing steep slopes (up to 20 degrees). When riding be especially careful, follow the operation steps in the user manual. Operating system Riding across a hillside Riding across a hillside should not be done, as it may cause loss of control or overturn on the hillside, leading to serious injury or death. Try not to travel laterally on the hillside.
  • Page 29 If the vehicle is in the process of climbing and it stops climbing, the vehicle must not creep down the slope. When you have to turn up the hill or steep bend, there is a way you can use the motor. 1.
  • Page 30 slowly and carefully to master the balance, avoid sudden operation, maintain a slow and steady forward. Do not suddenly turn or stop, do not suddenly transformed damper. Safe driving over obstacles Vigilant! Look ahead and try to understand the terrain you are traveling. For more risky things, such as dogs, rocks and branches hanging low altitude maintain its vigilance.
  • Page 31 Noise emission control system Do not modify the engine, intake or exhaust system, may result in noise that exceeds local restrictions. Engine is equipped with a closed crankcase system. Emission Control System is fitted. Emission discharge from exhaust system for this vehicle is controlled by the engine design, including fuel delivery and ignition is set by manufacturer.

  • Page 32: Lights

    Pay special attention to oil levels. Always check oil levels and top up as required or replace. Warning Incorrect operation of the guidelines (front ■ mark) may cause operational failure of parts, and cause serious injury or death. That is why it is very important to service vehicle with an authorized dealer.
  • Page 33 ▲E Brake Pad Per Month 100(160) Periodic inspection Storage battery Per Month 200(320) Check the interface, cleaning, testing ▲ Before transmission oil Per Month 250(400) Check the measure, one-year change ▲ After the gearbox oil (if any) Per Month 250(400) Check the measure, one-year change Maintenance and lubrication of the periodic table ( "H"...
  • Page 34 a condenser ( if any ) ▲ Engine mounts engine port 100H 1000(1600) an examination Exhaust muffler pipe 100H 1000(1600) an examination exhaust muffler / pipe Maintenance cycle (not in sequence) Catagory Remarks Time When Miles (km) ■E 100H 1000(1600) Inspection;...
  • Page 35 Periodic maintenance records The following form to record periodic maintenance Maintenance intervals dealer or person operating Remarks Lubrication Guide Periodic testing and lubricate start from P66, listed in the periodic maintenance parts on the table. Keep record of lubrication changes. Lubrication Guide Key After ▲...
  • Page 36 Note: P4 lubricants operating within the maximum temperature range. In the case of -40 degrees to 49 degrees, it will not be adhered to and will rub loose. Additional friction will promote less fuel consumption, high energy. Although this is only recommended for lubricating oil in the engine, but the use of any SH certified oils are possible, as long as in the case of OW-40.
  • Page 37 abrasions. 7. Reinstall the drain plug from the button and transferred to 20 ft. Lbs. (27 Nm). 8. Place the towel below filter. Use an oil filter removal tool; turn counter-clockwise to remove the filter, 9. Use a clean, dry cloth to clean the filter seal surface on the crankcase. 10.
  • Page 38 3. To supplement plug hole (1) to the bottom of the addition of 0.5 liters of gear oil, check for leaks. 4. Re-install supplementary plug. Twist to 22 ft. Lbs. (30 Nm). Check the front gearbox oil Maintain and supplement oil dipstick plug (1) consistent with the bottom. Additional drive gear oil recommended for use.
  • Page 39 always check the engine cool down. 1. To get to the radiator pressure cap, open the front cover and pushed open the door. 2. Remove pressure cap (1) 3. Using a funnel, place in spout and slowly pour radiator coolant in. 4.
  • Page 40 can be used normally. Replace overflow bottle if in bad condition. Operating means ATV (utility vehicles) before using the vehicle, check all nuts and bolts to make sure they have not come loose. If you find any loose, tighten before driving. Tyre replacement 1.
  • Page 41 4. Re-install the filter in the air filter box, tighten the clamp, tension clamp should be appropriate so as not to damage the filter. 5. Replace the box or filter element Oil separator / hose 1. The oil separator is connected to the engine rocker cover. 2.
  • Page 42 1. Place the vehicle on a level surface, the lights from the wall about 39 feet (10 meters). 2. Measure the distance between the floor and the center of the headlights, and mark on the wall. 3. Turn the ignition switch to turn the headlight switch, and transferred to the beam. 4.
  • Page 43 1. Normal function: Normal insulation terminal is gray, beige or light brown. Make sure no combustion residues, the electrodes burnt or corroded, which indicates that the engine has an overheating problem, keep well maintained. NOTE: If the insulation goes white on the side, it means it is hot. Often by the use of an inappropriate spark plug or a role in the regulation of the oil is not correct.
  • Page 44 9. Open the valve. 10. Tried to start the engine. If necessary, repeat the above operation. 11. Take vehicle to an authorized dealer to do vehicle maintenance, regardless of whether the starting of the vehicle was successful. Arrester Warning: If the spark plug maintenance is not in accordance with the following warning instructions could lead to injury or even fatal. Do not attempt to repair the flame arrester, if clogged, go to the dealer to replace.
  • Page 45 Battery Installation 1. The battery into the battery compartment 2. If it is a traditional battery, the battery is installed on the vent pipe. (Closed cell without ventilation tube) NOTE: The vent tube must not be blocked, to install stable. Otherwise the battery gas may accumulate, resulting in an explosion. Ventilation pipe must avoid the frame of the vehicle to avoid corrosion.
  • Page 46 Check the battery Charging Please follow the instructions below Use a voltmeter to check battery voltage. The fully charged battery voltage should be 12.8V or higher. If the voltage is lower than 12.8V, recharge the battery. Note: When using an automatic charger, follow the manufacturer's instructions. When using a DC charger, please follow the instructions below to charge.
  • Page 47 Note: If cleaning vehicles, warnings and safety label is damaged, can go to the dealer to replace. When washing the vehicle, we do not recommend the use of high-pressure cleaner. Be careful when washing to avoid damage of wheel bearings, transmission seals, body panels, brake systems and warning signs. Note: Immediately after cleaning, start the vehicle and let the engine and exhaust system run for a while to make sure the water evaporates.
  • Page 48 Check the fluid around the gearbox, transmission, and brake systems, if necessary on the replacement (or every two years to replace a contaminated liquid or after dark). Adding to the engine spray protective film 1. Remove the spark plug; add 2-3 tablespoons of Premium 4 Synthetic OW40 engine oils. Cover spark plug injection hole with hose and plastic bottles.
  • Page 49 Engine antifreeze Testing of the engine coolant, if necessary, replace. Every two years to change a cooling agent. Vehicle storage area and covered Set tyre pressure, the vehicle on the ground 1-2 '' place. Storage areas must have good ventilation; use genuine ATV (utility vehicles) covered.
  • Page 50 engine will loose about 3% of it’s power. Adjusting the carburrettors air:fuel mixture can help overcome this loss of power. If the engine idle speed is not ideal, you can adjust the carburetor. Take to aurthorised dealership to do adjustment. Put transmission to neutral, warm up the engine for 5 minutes.
  • Page 51 Oil aging or inappropriate Replace with new oil Contamination or failure of the spark plug Check spark plugs, replace if needed No spark spark plug Check the spark plug, see stop switch is not turned on. Crankcase oil or water Pay at auto repair Choke excessive use Check the spark plug, clean it if necessary to replace.
  • Page 52 unreasonable Ignition loose connections Check all connections and tighten Fuel inlet Replace the new fuel Low battery 12.5 VDC Battery Charge A fuel discharge port blocked or bent Check and replace Improper use of fuel Recommended replacement fuel Clogged air filter Check the cleaning and replacement Reverse speed fault See Dealer...
  • Page 53 Spark plug gap or heat range unreasonable Check or replace the spark plug gap unreasonable Ignition loose connections Check all connections and tighten Low voltage Oki to 12.5VDC Improper use of fuel Recommended replacement fuel Clogged air filter Check the cleaning or replacement Reverse speed limiter malfunction See Dealer Electric throttle control fault...
  • Page 54 Brake forms of manipulation ( front Rims form ( front / rear ) Hand / foot Wheel / Rims / rear ) Tyre size ( front / rear ) 23×7-10 Tyre pressure ( front / rear ) 100KPa 22×10-10 transfer method Shaft drive Fuel tank capacity Minimum turning radius...
  • Page 55 Wiring Diagram...

  • Page 57: Spark Plug

    气缸头部件/气缸体部件 CYLINDER HEAD ASSY/CYLINDER ASSEMBLY 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0116101-0020 普通螺栓 GB5789 蓝白锌,M6*12,宗申编码:B057890006001270X BOLT M6*12 0906150-0059 大垫圈 φ6.2*1.5*φ13 平垫圈(铝),宗申编码:93301-70621513000 WASHER 6.5*1.5*13 0116101-0019 普通螺栓 GB5789 蓝白锌,M6*28,宗申编码:B057890006002870X BOLT M6*28 SB250 海啸气缸头上盖(SB250 海啸)8806,宗申编 0102271-0054 气缸头盖 BS250AU-41A CYLINDER HEAD UPPER COVER 码:11226-ME13-000086...
  • Page 59 配气机构 VALVE MECHANISM 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0104301-0023 CK250S-9A CB200-A 油冷(高频淬火),宗申编码:15701-LA01-0001 INLET VALVE 进气门 0104302-0023 排气门 CK250S-9A CB200-A 油冷,1 宗申编码:5702-LA01-0000 EXHAUST VALVE CK200S-6A CG125D 气门外弹簧座圈(下),宗申编码:15706-I008-0000 RETAINER, VALVE SPRING 0104306-0009 气门外弹簧座圈 0104305-0005 气门内弹簧座圈 CK200S-6A CG125D 气门内弹簧座圈(下),宗申编码:15708-I008-0000 SPRING SEAT...
  • Page 61 曲轴箱盖 CRANKCASE COVER 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0115100-0032 GB16674 M6*40,镀白铬,宗申编码:B16674A006004070X BOLT M6*40 小盘螺栓 0115100-0036 GB16674 M6*20,镀白铬,宗申编码:B16674A006002070X BOLT M6*20 小盘螺栓 0115100-0035 GB16674 M6*25,镀白铬,宗申编码:B16674A006002570X BOLT M6*25 小盘螺栓 0115100-0026 小盘螺栓 GB16674 M6*30,镀白铬,宗申编码:B16674A006003070X BOLT M6*30 0115100-0034 GB16674 M6*50,镀白铬,宗申编码:B16674A006005070X BOLT M6*50...
  • Page 62 CG125D 左 曲 轴 箱 前 盖 [ 白 板 ( 御 风 款 -2#) 8805], 宗 申 编 0101301-0254 左曲轴箱前盖 BS250AU-41A L&F CRANKCASE COVER ASSY 码:12301-I008-170085 0101312-0005 大视孔 O 形圈 φ27.4*2.65 O 型圈(丁腈胶),宗申编码:90101-10274000265 O-RING 27.4*2.65 0101316-0017 BS300AS-8 C100 大视孔盖(8805),宗申编码:12304-G011-000085 CAP, BIG VIEW HOLE 大视孔盖...
  • Page 64 离合器总成 CLUTCH ASSY 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0106200-0003 BS250AU-41A SB250 海啸自动离合主离合器部件,宗申编码:22100-MJ44-0000 CLUTCH ASSY 离合器主体/主离合器部件 0115100-0093 GB/T 16674.1 BOLT M6*22 小盘螺栓 兰白锌,M6*22,宗申编码:B16674A006002270X 0106108-0015 BS250AU-41A CB125 脚离合器端盖(五柱),宗申编码:22121-I006-0100 PRESSURE COVER 离合器端盖 0106247-0022 离合器弹簧 BS250AU-41A CB125 脚-2#,宗申编码:22142-I006-0100 CLUTCH SPRING 0106240-0013 BS250AU-41A...
  • Page 65 机油泵部件 OIL PUMP 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0115200-0055 GB819.1 M3*12,蓝白锌,宗申编码:B008190103001220X SCREW M3*12 螺钉 0105117-0018 BS250AU-41A CG200-G 海啸自动离合机油泵盖板,宗申编码:14108-LZ28-0000 OIL PUMP COVER 机油泵盖板 0105122-0006 BS250AU-41A HIPER50 油泵轴卡圈φ7.4,宗申编码:91412-BA81-0000 CIRCLIP 机油泵卡圈 0105112-0017 机油泵内转子 BS250AU-41A VESPA125 机油泵内转子(2#),宗申编码:14111-IA85-0100 INNER ROTOR,OIL PUMP 0105113-0016 机油泵外转子...
  • Page 67 曲轴箱 CRANKCASE 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0115100-0101 GB16674 BOLT M6*65 小盘螺栓 蓝白锌,M6*65,宗申编码:B16674A006006570X 0101111-0012 BS300AS-8 ABSORBER SLEEVE 减震套 右体前挂机减震套,宗申编码:10009-LA73-0002 螺母 M8*32 SB125 气缸头 AB 栓螺母(兰白锌),宗申编 0102218-0011 气缸头螺母/盖形螺母 CK200S-6A 码:91212-IA20-00000X 0906150-0060 大垫圈 φ8.5*2*φ18 平垫圈（优质碳素结构钢）,宗申编码:93301-40852018000 WASHER 8.5*2*18 PZ125-3#气缸(169mm 螺纹...
  • Page 68 0115100-0035 GB16674 BOLT M6*25 小盘螺栓 蓝白锌,M6*25,宗申编码:B16674A006002570X 0108240-0007 换档轴油封 14*28*7 CB125 脚换档臂油封(丁腈胶),宗申编码:90301-I006-0000 OIL-SEAL 14*28*7 0101130-0006 CK200S-6A CB125 脚机油过滤网组合,宗申编码:1431B-I006-0000 STRAINER,OIL FILTER 机油过滤网组合 0101116-0009 机油过滤网弹簧 CK200S-6A CB125 脚机油过滤网弹簧,宗申编码:14221-I006-0000 SPRING,OIL FILTER STRAINER 0101118-0005 滤网盖 O 形圈 φ35*3 O 型圈(氟硅胶)35*3,宗申编码:90101-20350000300 O-RING 35*3 0101117-0009 CK200S-6A CB125 脚气门室盖(抛丸钝化),宗申编码:11230-I006-00000W COVER, VALVE CHAMBER 机油过滤网盖...
  • Page 70 曲轴连杆部件/活塞 CRANKSHAFT CONNECTING-ROD ASSY/PISTON 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK SB250 海啸自动离合曲轴连杆部件(立多禄 KU3241198S-1K 保护 0103240-0009 BS250AU-41A CONNECTING ROD COMP 曲柄连杆组合 渗碳连杆 塑钻膜层加厚),宗申编码:1320B-MJ44-0000 0103203-0009 半圆键/圆柱销 25*14*4 CG125D 半圆键,91601-I008-0000 SEMICIRCULAR KEY 0902012-0125 轴承 63/28/P5 63/28/P5,宗申编码:92102-00063-28-P5 BEARING (63/28/P5) 0902012-0126 轴承...
  • Page 72 主副轴组合 TRANSMISSION MAIN,COUNTER SHAFT 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0906152-0031 平垫圈 φ15.2*1*φ25 （工具钢）,宗申编码:93301-61521025000 WASHER 15.2*1*25 0107208-0007 CK200S-6A CG200-A 水冷主轴 2 档齿轮,宗申编码:23222-LA73-0002 GEAR M-2 副轴二档齿轮 0107211-0007 副轴四档齿轮 CK200S-6A 摩擦保护 CG250 电倒档主轴 4 档齿轮,宗申编码:23222-MZ01-0004 GEAR M-4 0107249-0001 BS250AU-41A CB125 脚齿轮隔圈...
  • Page 74 倒档惰轮机构 IDLER SETUP 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0107341-0002 CK200S-6A 摩擦保护 CG150D 倒档双联齿轮轴,宗申编码:23608-JZ02-0000 SHAFT,REDUCTION 倒档双联轴 0107342-0001 CK200S-6A 摩擦保护 CG250 电倒档双联齿轮,宗申编码:23607-MZ01-0000 TWIN GEAR, SET 倒档双联齿轮 0906152-0035 WASHER 15*1*24 平垫圈 φ15*1*φ24 宗申编码:93301-61501024000 0107340-0006 倒档双联齿组合 CK200S-6A 摩擦保护...
  • Page 76 变速机构 GEARSHIFT MECHANISM 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK CG200-A 水冷换档臂部件(CG200-A 水冷 五循 彩锌),宗申编 0108200-0023 CK200S-6A GEARSHIFT LEVER COMP 换档轴部件 码:24300-LA73-01000C 0116101-0055 普通螺栓 GB5783 M6*20 BOLT M6*20 0211000-0044 换档踏板 BS250AU-41A 亮黑(P69),Q235,加长 GEARSHIFT SHAFT 0108126-0009 拨叉轴...
  • Page 77 磁电机总成 MAGNETO COMP 序号 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） 英文名称（ ENGLISH DESCRIPTION） REMARK CG125D 磁电机转子组合(12V8 极 带楔块式超越离合器),宗申编 0111000-0039 CK200S-6A ROTOR ASSY,MAGNETO 磁电机组件 码:82130-I008-0104 CG125D 磁电机定子组合[(12V8 极全波交流大盒) L1:430]接口 21,宗 0111200-0110 磁电机定子部件 CK200S-6A STATOR ASSY,MAGNETO 申编码:82120-I008-020043 0906103-0082 GB5783 BOLT M5*16 六角头螺栓(全螺纹) 蓝白锌,M5*16,宗申编码:B057830005001620X, 0906103-0083...
  • Page 78 电启动机构 ELECTRIC STARTING MECHANISM 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK SB250 海啸启动电机部件(8805 单线圆形 510),宗申编 0112000-0135 BS250AU-41A STARTING MOTOR 起动电机组件 码:82200-ME13-010451 0116101-0019 GB5789 BOLT M6*28 普通螺栓 兰白锌,M6*28,宗申编码:B057890006002870X 0109221-0007 大双联齿轮轴 CK250S-9A CG125D 双联齿轮轴,宗申编码:21402-I008-0000 SHAFT,REDUCTION 0116109-0016 普通垫圈 CK200S-6A 平垫圈φ10.5*0.5*φ18,宗申编码:93301-51050518000 WASHER 10.5*0.5*18...
  • Page 79 电启动机构 ELECTRIC STARTING MECHANISM 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0304000-0006 点火线圈 BS200S-3 线长:400mm,带 9019 屏蔽壳,带"JT"标识 IGNITION COIL 0305000-0027 CK250S-29 C.D.I 点火器 电容放电模拟式,74*41*25,直流,DJ7064-2.3-10 插头 0302000-0018 CK250S-29 80*60*27,11 级,全波,6 线双输出,双组合防水插头 RECTIFIER 调压整流器 0301000-0011 启动继电器 CK250S-29 侧、双挂,组合防水插头,线长...
  • Page 81 主副轴组合 TRANSMISSION MAIN,COUNTER SHAFT 序号 英文名称（ ENGLISH 数量 备注 物料编号 物料名称 品种规格 中文名称（CHINESE DESCRIPTION） DESCRIPTION） REMARK 0114001-0003 卡箍 CK200S-6A SB250 海啸水管卡箍组件,宗申编码:19520-ME13-0000 CLIP 0114020-0007 水管组合 1 CK250S-11A SB125 编织水管(13*20*500),宗申编码:19226-IA20-0009 WATER PIPE SB250 海啸自动离合缸体进水管(带弹簧),宗申编 0114020-0010 水管组合 1 BS250AU-41A WATER PIPE 码:19225-MJ44-0000 0152200-0023 BS250AU-41A COOLING FAN ASSY 风扇...
  • Page 83 FRAME  零部 PCS 目录      PART        CATELAG    数量 Quantity  序号    S/N  零部 PCS 代号      Part No.  零部 PCS 名称        Part    name  中文名称  Chinese Name  十字槽盘头螺钉  1  0906175‐0005  CROSS RECESSED PAN HEAD SCREWS  1PCS  挂钩组 PCS  2 ...
  • Page 84 六角头轴  27  0902001‐0061  HEXAGON AXLE  2PCS  保险杠  28  0512100‐0277  FRONT BUMPER  1PCS  前货架  29  0711000‐0004  FRONT CARRIER  1PCS  前左转向灯  30  0333400‐0006  FRONT&LEFT TURNING LIGHT  1PCS  六角法兰面螺栓  31  0906104‐0015  NUT，HEXANGULAR FLANGE  6PCS  后制动拉杆组 PCS  32  0430000‐0013  REAR BRAKE ROD ASSY  1PCS  后制动踏板  33  0430400‐0063  REAR BRAKE PEDAL  1PCS  后制动回位簧  34  0430001‐0001  REAR BRAKE RESET SPRING  1PCS ...
  • Page 86 PLASTIC PARTS CATALOGUE  零部 PCS 目录      PART        CATELAG    序号    S/N  零部 PCS 代号      Part No.  零部 PCS 名称        Part    name  中文名称  Chinese Name  数量 Quantity  塑料膨胀钉  1  0905516‐0002  PLASTIC EXPANSION    SCREW  8SET ...
  • Page 88 CARRIAGE 零部件目录 PART CATELAG 数量 Quantity  序号    S/N  零部 PCS 代号      Part No.  零部 PCS 名称        Part    name  中文名称  Chinese Name  0332000-0042 尾灯总成 1 SET TAIL LIGHT  0906103-0017 六角头螺栓（全螺纹） 4 PCS HEXAGON HEAD BOLTS‐FULL THREAD  0906101-0001 六角头螺栓（半螺纹） 2 PCS HEXAGON HEAD BOLTS‐FULL THREAD ...
  • Page 90 T COLUMN  零部 PCS 目录      PART        CATELAG    序号    S/N  零部 PCS 代号      Part No.  零部 PCS 名称        Part    name  中文名称  Chinese Name  数量 Quantity  方向把卡子  1  0503001‐0002  CLIP，HANDLE BAR  2PCS  后视镜  2 ...
  • Page 92 ELECTRIC PARTS 零部 PCS 目录 PART CATELAG 序号 S/N 零部 PCS 代号 Part No. 零部 PCS 名称 Part name 中文名称 Chinese Name 数量 Quantity 点火开关锁  1  0360100‐0009  IGNITION LOCK  1PCS  主电缆  2  0307000‐0332  MAIN CABLE  1SET  单喇叭  3  0312100‐0006  HORN  1PCS  空滤器  4 ...
  • Page 93 蓄电池  27  0303100‐0007  BATTERY  1PCS  水冷器组 PCS  28  0152000‐0022  WATER COOLER ASSY  1PCS  软悬挂  29  0511400‐0006  SOFT SUSPENSION    1PCS  软悬挂  30  0511400‐0005  SOFT SUSPENSION  1PCS  六角法兰面锁紧螺母  31  0906162‐0001  LOCK NUT  4PCS  六角法兰面螺栓  32  0906104‐0046  HEXAGON FLANGE BOLT  4PCS  六角法兰面螺栓  33  0906104‐0010  HEXAGON FLANGE BOLT  3PCS  扎带  34  0904101‐0005  BAND ...
  • Page 95 FRONT WHEEL  零部 PCS 目录      PART        CATELAG    序号    S/N  零部 PCS 代号      Part No.  零部 PCS 名称        Part    name  中文名称  Chinese Name  数量 Quantity  非标垫圈  1  0906215‐0005  WASHER  2PCS  1 型六角开槽螺母  2 ...
  • Page 97 REAR AXLE CATALOGUE  零部 PCS 目录      PART        CATELAG    序号  S/N  零部 PCS 代号  Part No. 零部 PCS 名称        Part    name  中文名称  Chinese Name  数量 Quantity  防尘护 SET  1  0904206‐0007  DUST‐PROOF SLEEVE  2PCS  后轮胎  2  0408000‐0078  REAR TYRE ...
  • Page 99 REAR AXLE ASSY 零部件目录 PART CATELAG 序号 S/N 零部件代号 Part No. 零部件名称 Part name 中文名称 Chinese Name 数量 Quantity 0906108-0001 1 型六角开槽螺母 1PCS HEXAGON SLOTTED NUTS,STYLE 1 0902012-0003 轴承 1PCS BEARING 0243071-0007 齿轮箱纸垫 1PCS GASKET,GEAR BOX 0902012-0103 轴承 1PCS BEARING 0243014-0011 后桥主动齿轮 1PCS DRIVE GEAR 0243077-0001 唇型密封圈...