KNEGT HV5 Operation Manual

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OPERATION MANUAL

HV5

WWW.KNEGT-INTERNATIONAL.COM

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Page 1 OPERATION MANUAL WWW.KNEGT-INTERNATIONAL.COM...
Page 2: Table Of Contents
TABLE OF CONTENTS 1. Introduction ……………………………………. 2 2. Setup Instructions ……………………………………. 2 3. Drive-line Safety Tips ……………………………………. 2 4. Drive-line Specifications ……………………………………. 3 5. Hazard Reduction ……………………………………. 3 6. Guarding ……………………………………. 4 7. Warnings and Instructions ……………………………………. 4 8. Safety instructions …………………………………….
Page 3: Introduction
1. INTRODUCTON CONGRATULATIONS! You have just purchased the best, safest, and most compact chipper available. If you have too much material to run through the small shredders, nut not enough for the larger chippers, the chipper is the right machine for the job. Safety features include a feed roll that makes it very difficult to get fingers or hands into the blades of the chipper, and a low chute profile that makes feeding easy because you don’t have to lift the limes so high to feed them into the feed roll.
Page 4: Drive-Line Specifications
the machinery, to the dealers and ultimately the actual user, must keep lines of agricultural implements. Also refer to our catalogs, general safety literature. And the standards published by the American society of Agricultural Engineers. 4. DERIVE-LINE SPECIFICATIONS The first step towards a safe application is to specify and test the drive-line to operate properly under expected field conditions.
Page 5: Guarding
6. GUARDING For hazards which cannot be eliminated effectively, guarding must be provided whenever feasible. The PTO master shield, integral drive-line shield, and implement input connection shield should provide an interactive guarding system. 1. provide instructions by labels or manuals. The implement should be used only with the tractor’ s PTO master shield in place.
Page 6: Wear Protrective Gear
Do not attempt to operate the chipper until you have read and understood the owner’s manual. If you need another manual, contact the factory or the dealer where you purchased the unit. We will furnish an extra manual at no charge. Always keep the guards and chip defector installed properly while operation the chipper.
Page 7: Machine Operation
MACHINE OPERATION The chipper is a flywheel and knife type of as they are fed into the head. The blades must be sharp to operate properly. Dirt, rocks, nails, or other foreign material will shorten blade life. Before operating the chipper review the machine checklist. After turning the chipper by hand and making sure there no obstructions in the head, start the tractor and raise the chipper until the PTO shaft is within 15 degrees of straight.
Page 8: Lubrication Frequencies And Locations
Replace the inspection plate and reattach the springs. Turn over by hand before applying power. The cutter bar should be adjust to .010 to .030 from the blades by loosening the bolts in the bottom of the chute in the slotted holes and moving the bar on the slots. Bolts are to be torqued to 35 foot-pounds.
Page 9: Trouble Shooting
The feed roll drive belt can be adjusted by first loosening the four bolts that hold the worm gear gox to the base, then moving the gear box away from the chute and re-torques the bolts to 40 foot pounds. All decals and safety instructions should be kept clean and legible.
Page 10: Drive-Line Fitting Adjustments
DRIVE-LINE FITTING ADJUSTMENTS PTO drive-line data on model 4 and 6 tool barn PTO driven chippers and chipper mulchers with speed –up kit options. This data is for drive-line fitting adjustment, which is required prior to initial startup and installation of chippers.
Page 11 That 2-1/4” of contact area on the tractor PTO spline and 1-3/8” of contact area on the shipper spline shaft are utilized. The two shaft ends are horizontal with one another. The following steps should be taken to insure the proper fitting of the PTO drive-line provided with your chipper to your tractor PTO drive.
Page 12: Parts List
Name& Code Item No. Specification 503010224 GB6177.1-M10 810560013 WCX5G-0024 brace 501040586 GB794-A-M10X25 bolt 503010762 DIN985-M10 Cutting 804090026 WCX5-0013 blade 506010056 GB97.1-10 washer 501011113 GB5783-M10X30 bolt 805340044 RKN120.018 Shaft pin 810560001 WCX5G-0012 base 501011111 GB5783-M10X20 bolt...
Page 13 710560020 WCX5G-0111 Cover plate 503010763 DIN985-M12 506010057 GB97.1-12 washer 501011127 GB5783-M12X35 bolt 501011125 GB5783-M12X25 bolt Cover plate 704090066 WCX5-0109 506010059 GB97.1-16 washer 501011089 GB5783-M6X20 bolt Manual 702410043 BH-6.07.092 tube 804090001 WCX5-0011 hopper 506010054 GB97.1-6 washer 503010759 DIN985-M6 501011160 GB5783-M16X50 bolt Spring 506030039 GB93-16...
Page 14 discharge Name& Specification Upper cover 804090035 WCX5-0015 weldment 704070216 WCM8-10102 Space ring 704070215 WCM8-10101 Pressure plate Discharge 804090046 WCX5-0016 weldment Exhaust hood 704070217 WCM8-10103 cover 804070152 WCM8-00041 Lock pin bracket 804070149 WCM8-00038A Lock pin handle 704070218 WCM8-10104 Lock pin 702770011 AM60.01.110 Return spring 508010071...
Page 15 804070155 WCM8-00042 Pressure nut 506010056 GB97.1-10 Plain washer 503020125 GB923-M10 501040502 GB12-M10X25 bolt 506010055 GB97.1-8 Plain washer 503010761 DIN985-M8 Lock nut 501011102 GB5783-M8X35 bolt 501011101 GB5783-M8X30 bolt 703340017 ZL-25.104 R pin blade seat Name& Specification 511040014 UCF208 Bearing with housing 804090029 WCX5-0014 Flywheel weldment...
Page 16 Name& Specification 810560023 WCX5G-3101.01 plate 710560028 WCX5G-3104 plate 503010762 DIN985-M10 506010056 GB97.1-10 washer 501011112 GB5783-M10X25 bolt plate 810560024 WCX5G-3102.01 710560027 WCX5G-3103 plate Knegt Quality Equipment Europe Habraken 1207 5507TB Veldhoven Netherlands T: +31-40-2558416 info@knegt-international.com www.knegt-international.com...