Table of Contents
Advertisement
Advertisement
Table of Contents
Troubleshooting
Related Manuals for sprecher + schuh PCEC Series
Summary of Contents for sprecher + schuh PCEC Series
- Page 1 product user manual Series PCEC Elevator Softstarters Elevator Panel Solution...
- Page 2 Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Sprecher + Schuh office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.
- Page 3 European If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet Communities the following directives. (EC) Directive Compliance EMC Directive This product is tested to meet the Council Directive 89/336/EC Electromagnetic Compatibility (EMC) by applying the following standards, in whole or in part, documented in a technical construction file: EN 60947-4-2 EMC —...
- Page 4 This page intentional left blank...
-
Page 5: Table Of Contents
Table of Contents Chapter 1: Introduction .......................1-1 Introduction Components Overview..................1-2 Function Overview .....................1-3 Starter Selection ....................1-4 Chapter 2: Unpacking......................2-1 Installation Mounting ......................2-1 Dimensions Drawings ..................2-1 Installation Precautions ..................2-3 Terminal Torque Specifications ................2-4 DELTA Connection Diagrams, Power, and Motor Wiring .........2-5 LINE Connection Diagrams, Power, and Motor Wiring ........2-7 DELTA Connected Controller - Typical Control Wiring ........2-9 LINE Connected Controller - Typical Control Wiring ........2-10... -
Page 6: Chapter 1: Introduction
This manual provides and overview of the installation, set-up, and typical operation of the Sprecher + Schuh hydraulic elevator and escalator starter. This solid state starter solution is designed to operate 3 phase standard squirrel cage induction motors and can be connected to a 6 or 12 lead Wye-Delta or standard 3 or 9 lead motors. - Page 7 Chapter 1: Introduction Components The starter is made up of two components, the base controller and a fault contactor. Overview PCEC Controller Panel (Complete Assembly) PCE Controller Only Fault Contactor The base controller is a standard product that uses a number of intelligent features to provide advanced motor control and simple diagnostics.
-
Page 8: Function Overview
Chapter 1: Introduction This PCEC elevator panel solution provides both advanced motor control and simple Function diagnostics. The following information provides a brief overview of the basic product Overview features. Motor Control Current Limit Through the use of internal current sensors, the PCEC will regulate the current level applied to the motor over the programmed period of time. -
Page 9: Starter Selection
Chapter 1: Introduction Starter Selection Frame Size 1 - 32…64 Amp Frame Size 2 - 74…147 Amp Frame Size 3 - 234 Amp PCEC Controller Panel - 120V Control Voltage ➍➏ DELTA Connected - 6 Wire ➋ Line Connected - 3 Wire With 120VAC 50/60 Hz ➋➌... -
Page 10: Chapter 2: Unpacking
Chapter 2: Installation Unpacking Prior to installation, unpack the starter panel from it’s packaging and perform a complete visual inspection of panel. Inspect all components including the controller, wiring, and fault contactor for damage related to shipping and handling. Claims for damage must be made to the carrier as soon as possible after receipt of the shipment. - Page 11 Chapter 2: Installation Figure 2 – Panel Dimensions for 74, 104, and 147 Amp Elevator Panels CAT. XXXXXXXX SER. B ➊ Dimensions in mm (in) Weight 14lbs (6kg) Figure 3 - Panel Dimensions for 234 Amp Elevator Panels CAT. XXXXXXXX SER.
-
Page 12: Installation Precautions
Chapter 2: Installation Installation The following installation considerations are provided as guidance for proper installation of this controller. Due to the nature of this product, it may be applied in a variety of Precautions applications so not all considerations may be applicable to a particular application. In all cases, the local codes and standards governing this type of product must be observed. -
Page 13: Terminal Torque Specifications
Chapter 2: Installation Terminal Torque Table 3 - PCE Controller Information Specifications Controller Control Power Units Line Power Terminals Load Power Terminals Size Terminals Wire 14 - 4 AWG 14 - 6 AWG 24 - 14 AWG Size (2.5 - 25 mm (2.5 - 16 mm (0.2 - 2.5 mm 32/51/64... - Page 14 Chapter 2: Installation DELTA Connection Diagrams, and Power Wiring INCOMING LINE CONNECTIONS INCOMING LINE CONNECTIONS CONTROL POWER (L) CONTROL COMMON (N) L1/1 L2/3 L3/5 START ENABLE 13- UP TO SPEED INDICATION 1/L1 3/L2 5/L3 L1 L2 L3 (A1) (A2) 1/L1 3/L2 5/L3 MOTOR CONNECTIONS...
- Page 15 Chapter 2: Installation DELTA Connection Motor Wiring INCOMING LINES T1 T2 T3 T6 T4 T5 MOTOR 6 LEAD MOTOR CONNECTIONS STARTER JUMPER TERMINALS MOTOR TERMINALS INCOMING LINES MOTOR 12 LEAD 230V LOW VOLTAGE MOTOR CONNECTIONS STARTER JUMPER TERMINALS MOTOR 1&7 2&8 3&9 6&12 4&10 5&11 TERMINALS INCOMING LINES MOTOR...
- Page 16 Chapter 2: Installation LINE Connection Diagrams, and Power Wiring Note: The power wire configuration and dip switch settings must be changed for the ● ● line connection method INCOMING LINE CONNECTIONS INCOMING LINE CONNECTIONS CONTROL POWER (L) CONTROL COMMON (N) L1/1 L2/3 L3/5...
- Page 17 Chapter 2: Installation LINE Connection Motor Wiring T6 T4 MOTOR 3 LEAD MOTOR CONNECTIONS STARTER DELTA JUMPER TERMINALS WYE & DELTA MOTOR TERMINALS DELTA MOTOR MOTOR 9 LEAD, 230V LOW VOLTAGE, MOTOR CONNECTIONS STARTER JUMPER TERMINALS DELTA 1 & 7 2 &...
-
Page 18: Delta Connected Controller - Typical Control Wiring
Chapter 2: Installation DELTA Connected Controller - Typical Control Wiring SCPD MOTOR (POWER CONNECTIONS) H3 H2 E- STOP TRANS. START ENABLE UP TO SPEED INDICATION ❶ AUX #1 OVLD / FAULT (UP TO SPEED) PCE CONTROL TERMINALS 1 CUSTOMER SUPPLIED ❶... -
Page 19: Line Connected Controller - Typical Control Wiring
Chapter 2: Installation LINE Connected Controller - Typical Control Wiring L1/1 T1/2 MOTOR L2/3 T2/4 T3/6 L3/5 SCPD (POWER CONNECTIONS) H3 H2 E- STOP TRANS. START ENABLE UP TO SPEED INDICATION ❶ AUX #1 OVLD / FAULT (UP TO SPEED) PCE CONTROL TERMINALS 1 CUSTOMER SUPPLIED ❶... - Page 20 Chapter 3: Programming The PCE elevator controller is programmed through dipswitches located on the front of Dip Switch Settings the controller. All functionality is defined by these settings. The following tables define the settings available within the PCE controller. Default settings are indicated by the shaded areas.
-
Page 21: Chapter 3: Dip Switch Settings
Chapter 3: Programming Table 11 - Overload Trip Class DIP Switch DIP Switch Setting The controller incorporates, as standard, electronic overload protection. This motor overload protection is accomplished electronically with the use of internal current transformers on each of the three phases. The controller’s overload protection is programmable, providing the user with flexibility. -
Page 22: Motor Overload Trip Curves
Chapter 3: Programming The front of the PCE controller contains a dial which is used for setting the actual FLA of Motor FLA the motor. The label is designed to accommodate motors connected in the LINE or DELTA mode. To determine the proper setting, look at the motors nameplate and set the dial Adjustments accordingly. - Page 23 Chapter 3: Programming Input and Output timing Basic Timing Diagram, No Soft Stop Control Power Fault Occurs Fault Reset Start Enable Closed Fault Contact (Fault Contactor) Open Possible Aux Contact Configurations Closed Up to Speed Open Closed Normal Open Chapter 3:4...
-
Page 24: Chapter 4: Introduction
Chapter 4: Troubleshooting Introduction The following topics are designed to assist in the troubleshooting and maintenance of the PCEC controller. The items mentioned in this section are not intended to be all inclusive and it is expected that they should be used as reference only. For safety of maintenance personnel as well as others who might be exposed to electrical hazards associated with maintenance activities, follow the local safety related work practices (for example, the NFPA 70E, Part II in the United States). - Page 25 Chapter 4: Troubleshooting The LED on the front of the product provides limited status information regarding the Diagnostics condition of the controller. The conditions are as follows: Indication LED Off – No control power or start command given ● ● LED On –...
-
Page 26: Troubleshooting Steps
Chapter 4: Troubleshooting Table 17 - Troubleshooting Steps Troubleshooting Control Device Status Solution Steps • Reset Fault Pre-start - no start • Allow device to cool (overload or SCR over temp), command given but LED Flashing Reset Fault device is faulted •... -
Page 27: Repair Parts Information
Chapter 4: Troubleshooting Repair Parts Information Panel Controller Contactor Fans Contactor Coil PCEC-032-600V-120V PCE-032-600V CA7-37-00-120 (Optional) PCEC-051-600V-120V PCE-051-600V CA7-37-00-120 TC473 PCV-064 PCEC-064-600V-120V PCE-064-600V CA7-37-00-120 PCEC-074-600V-120V PCE-074-600V CA7-43-00-120 TD473 PCEC-104-600V-120V PCE-104-600V CA7-60-00-120 PCV-147 TE473 PCEC-147-600V-120V PCE-147-600V CA7-85-00-120 TE473 Complete Device PCE-234-600V PCEC-234-600V-120V Control Module PCE-234... -
Page 28: Chapter 5: Electrical
Chapter 5: Specifications Electrical Power Circuit UL/cUL/CSA Rated Operational Voltage 200…600V AC 200…500V~ Rated Insulation Voltage 600V AC 500V~ Dielectric Withstand 2200V AC 2500V~ Repetitive Peak 200…600V AC: 1600 500V~: 1600 Rated Impulse Voltage 6 kV Over-voltage Category Number of Poles Equipment designed for 3 phase only Operating Frequency 50/60 Hz... -
Page 29: Environmental
Chapter 5: Specifications Short Circuit Capabilities Electrical (cont.) Short Circuit Performance Type 1 Device Current Rating Max Fuse Size and Type Max Available Fault Rating 70 A - RK5 5 kA 125 A - K5 5 kA 125 A - RK5 5 kA 200 A - K5 10 kA... - Page 30 Motor Current Rating Chart Notes...
- Page 31 Motor Current Rating Chart 60 Hz AC Induction Motor Horsepower Single Phase Three Phase 115 Volt 230 Volt 200 Volt 230 Volt 380-415 Volt 460 Volt 575 Volt 13.8 16.0 1 1/2 20.0 10.0 24.0 12.0 34.0 17.0 11.0 56.0 28.0 17.5 15.2...
- Page 32 It is by this philosophy that Sprecher + Schuh has come to be the industrial control manufacturer of choice for many customers around the globe seeking...
Need help?
Do you have a question about the PCEC Series and is the answer not in the manual?
Questions and answers