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Summary of Contents for Weir MPM
- Page 1 Weir Mechatronics 1 Marden St Artarmon, NSW 2064, Australia Tel: +61 2 9934 5100 Weir Industrial Gateway Setup guide Document ID: 00-40-20-40_20 Revision: 0.5 November 15, 2017 Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved...
- Page 2 Document Approval Name Designation Date Signature Principle Control Submitted By C.Strudwicke Systems Engineer Principle Control Accepted By C.Strudwicke Systems Engineer Head of Approved By B.Baker Mechatronics Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page i...
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Page 3: Document History
Addition of feedback relating to certification 08-09-2017 W. Cooke requirements Addition of feedback relating to certification 10-06-2017 W. Cooke requirements Document name change to match regulatory 11-15-2017 W. Cooke documents Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page ii... -
Page 4: Table Of Contents
Physical mounting ........................... 26 7.5.2 Hazardous Location Compliance ..................... 26 7.5.3 Protective Earth Grounding for Non Hazardous Locations .............. 27 7.5.4 Connection to MPM ........................27 Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page iii... - Page 5 FCC Requirements for Operation in the United States: ............... 45 11.4.2 FCC RF Radiation Exposure: ......................45 11.4.3 Industry Canada Requirements for Radio Operation in Canada: ..........45 Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page iv...
- Page 6 Figure 6-16 Antenna with and without cable attached ............19 Figure 6-17 Antenna connector wrapped in protective tape ........... 20 Figure 6-18 Schematic of Wifi and Cellular antennae connections to MPM ......20 Figure 7-2 RSP shown with connector shield installed ............23 Figure 7-3 RSP Physical dimensions ..................
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Page 7: Introduction And Safety
Introduction and Safety 1.1 Introduction The purpose of this manual is to provide details on how to install the Weir Industrial Gateway in a generic sense ie independent of product type. Read this manual carefully before installing and using the product. -
Page 8: Warnings
AVERTISSEMENT: LA DÉCONNEXION DES CABLES DANS UN ENVIRONNEMENT DE LOCALISATION DANGEREUSE PEUT CRÉER UNE SPARK. LES CABLES SONT SEULEMENT DÉCONNECTES PAR UN PERSONNEL DE SERVICE QUALIFIÉ. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 2 of 46... -
Page 9: 1.4.4 Determination That Equipment Can Be Used Safely In The Intended Area
Figure 1-1 Transient Protection Parameters, Line to Line and Line to Ground The Continuous operating temperature of the gaskets are as follows: <ADD GASKET COT INFORMATION HERE> Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 3 of 46... -
Page 10: Transportation And Storage
Main Processor Module that runs the Module Node Engine software, processes data & connects to the enterprise Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 4 of 46... - Page 11 Default WiFi antenna (2.4GHz) (2.4GHz) 6dB Omnidirectional (Mobilemark) Cellular Antenna Default Cellular band Antenna 9dB Omnidirectional (Mobilemark) WiFi Antenna Dual Band Operation (2.4GHz/5GHz) (Laird) Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 5 of 46...
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Page 12: System Architecture
Along with these are a range of standard cables that connect these main components to the sensors on the equipment. System architecture The Weir Industrial Gateway MPM & RSP system is arranged in a modular manner shown in the figure below. ECA_RS_nn... -
Page 13: Psm - Power Supply Module
MTBF : > 500,000 hours o Casing material : Powder coated die cast aluminium o Mounting orientation : Connectors facing downwards Figure 5-1 Iso view of PSM Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 7 of 46... -
Page 14: Installation
(fuse or circuit breaker) rated to protect the AC supply cable connected to J1. This circuit breaker should be rated to 15A. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 8 of 46... -
Page 15: Mpm - Main Processing Module
Perform secure authentication with the Synertrex Enterprise o Provide remote access mechanism to allow diagnosis and analysis of issues on site The MPM is housed in a rugged enclosure fitted with signal conditioning, data acquisition, data processing and cloud interfacing systems. 7.16.1 Parameters relevant to installation and operation o Supply : 14.6A@24Vdc... -
Page 16: Figure 6-2 Mpm With Connector Shroud Installed
Connector caps shown are to be left installed for all connectors without a cable assembly attached. This is required for hazardous location approvals. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 10 of 46... -
Page 17: Figure 6-4 Mpm External Dimensions
The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5 Figure 6-4 MPM External dimensions Figure 6-5 Connector view Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 11 of 46... -
Page 18: Connector Keying Types
Figure 6-7 - MPM connector names and locations 11.110.1 LED Indicators There are 4 LEDs on the MPM front face. The status of these LEDs are as follows:: 1.) Green LED 1 – Power 2.) Green LED 2 – System running 3.) Green LED 3 –... -
Page 19: Installation
The mounting of the MPM, RSP, and power supply needs to be customized to the particular system that it is intended for. In general a mounting plate made of 16 guage sheet steel would be sufficient to provide adequate strength. -
Page 20: Mpm & Psm
Electrician. 11.2.2.310.2.2.3 Installation 1. Ensure the serial number on the MPM and PSM correspond with the equipment to be monitored and installation location 2. Ensure the protective caps remain on the MPM & PSM connectors until cables are installed 3. -
Page 21: Figure 6-8 - Mpm & Psu Installed On Mounting Plate
Figure 6-9 - MPM & PSU installed on mounting plate 4. If SIM card has not been installed, insert this now into J15 on the MPM. The protective shroud needs to be removed to do this (needs Torx T27 driver). Be sure to re-install the protective cap afterwards. -
Page 22: Hazardous Location Requirements
11.2.310.2.3 Hazardous Location Requirements The enclosure of the power supply and the MPM will need to be grounded to earth ground according to local building codes for hazardous location use. The back side of the power supply is bare metal, allowing it to be grounded to the mounting plate when it is bolted in place. -
Page 23: Antenna
The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5 The MPM has an M6 sized external grounding screw for protective earth grounding. Insulated 10AWG wiring is needed to connect this grounding screw to the mounting plate, along with the use of M6 sized ring connectors for 10AWG wire. The connection to the mounting plate should be made using a lock washer or lock nut to ensure that the connection cannot loosen from vibration. -
Page 24: Figure 6-14 Antenna Mount Attached
2. Tighten the nuts and lock nuts (thinner of the two) on the two smaller U-Bolts 3. Mount the plate with antenna to your mast/pole using two larger U-bolts Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 18 of 46... -
Page 25: Figure 6-15 Installation Of Antenna(E)
Figure 6-17 Antenna with and without cable attached 5. Wrap connector interface with self-amalgamating tape to protect from slurry, etc. This is required for hazardous location compliance. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 19 of 46... -
Page 26: Figure 6-17 Antenna Connector Wrapped In Protective Tape
The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5 Figure 6-18 Antenna connector wrapped in protective tape 6. Connect the other end of the cable(s) to the MPM Antenna ports Cellular Wifi Figure 6-19 Schematic of Wifi and Cellular antennae connections to MPM... - Page 27 The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5 Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 21 of 46...
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Page 28: Rsp - Remote Signal Processor
Casing material : Powder coated die cast aluminium Mounting orientation: On vertical plate/wall with all connectors facing down 12.211.2 Images Figure 11-1 RSP Overview Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 22 of 46... -
Page 29: Figure 7-2 Rsp Shown With Connector Shield Installed
Connector shroud must be installed at all times once connectors are in place to prevent slurry/mud etc getting onto the connector threads AND to meet the standards certified against for Hazardous Location operation. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 23 of 46... -
Page 30: Connector Keying Types
The multi-conductor cables have three different keying types, which are shown below. One of the tabs is moved in order to provide keying, this tab is shown with the orange arrow. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 24 of 46... -
Page 31: Led Indicators
Figure 11-6 RSP Connector port descriptions 12.411.4 LED Indicators There are 4 LEDs on the MPM front face. The status of these LEDs are as follows:: 5.) Green LED 1 – Power 6.) Green LED 2 – System running 7.) Green LED 3 – MPM Communication Status Copyright ©... -
Page 32: Installation
10AWG wire and ring connectors. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 26 of 46... -
Page 33: Protective Earth Grounding For Non Hazardous Locations
5m : SKU# LFS04873-015M00 o 20m : SKU# LFS04873-0120M00 TBC o 50m : SKU# LFS04873-0150M00 TBC MPM with spare RSP port Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 27 of 46... -
Page 34: Figure 7-8 Mpm Comms + Power Connector On Rsp
Figure 11-9 MPM Comms + power connector on RSP 4. RSP : Pass the MPM -> RSP comms + power cable through the hole in the shroud associated with J5 and make the connection by pushing and turning the bayonet fitting. -
Page 35: Figure 7-10 Psm, Mpm And Rsp Connected
The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5 9. MPM: Mate the connectors with a push and twist motion (bayonet style) 10. MPM: Reinstall the shroud 11. MPM: Turn on power to the MPM 12. MPM: Confirm that the following LEDs are lit a. -
Page 36: Junction Boxes And Cables
PT06W8-4S(SR) Glandwater 6 pin Amphenol GlandPressure_8_AnalogJB_Cable_XXm pressure PT06W10-6S(SR) transducer Temperature RTD 3 pin Marlin 2, 5, 10 1211U 3 PIN MINI JACK Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 30 of 46... -
Page 37: List Of Junction Boxes
WHEN ENERGIZED IN A HAZARDOUS LOCATION ENVIRONMENT. AVERTISSEMENT: RISQUE D'EXPLOSION. NE PAS CONNECTER OU DÉCONNECTER DES CÂBLES QUI ENERGISES DANS UN ENVIRONNEMENT DE LOCALISATION DANGEREUSE. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 31 of 46... -
Page 38: Sensors
Controls Speed Inductive prox sensor for Allen Bradley 872C-N8NP12-D4 shaft speed measurement Flow rate Magnetic flow meter for Omega FMG94-PVDF Gland water Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 32 of 46... -
Page 39: Hazardous Location Non-Incendive Sensors
Sensor Install Locations The following diagram shows the locations that sensors can be placed on a liquid pump. Figure 13-1 Sensor Install Locations Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 33 of 46... -
Page 40: Installation
VT-10 as described in section x.x below. Figure 13-2 Slurry pump installation - mounting puck Figure 13-3 Triblock mounting accessory Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 34 of 46... -
Page 41: Mounting Point Preparation
3. Wipe mounting puck back surface and edges with cleaning sprit impregnated cloth Insert picture of puck back surface, cloth and isopropyl Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 35 of 46... -
Page 42: Drilled And Tapped Mount
In this case, an official drawing will be provided by the DCO indicating approved locations and depths of the tapped holes. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 36 of 46... - Page 43 3. Drill hole(s) and face mounting location with combined drill and facing tool 4. Tap hole to ¼” UNF using the hand tap. Ensure thread extends to a depth of 10mm Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 37 of 46...
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Page 44: Accelerometer Attachment
This mounting block is fitted in between the pump and the sensor in order to change the orientation of the sensor. 1. Mount the tri-block to the pump as shown, using a 3/16” allen key. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 38 of 46... -
Page 45: Removal
RTD leads (part # SD014-3M) x qty 4 Figure (left): RTD ring at end of 3m lead Figure (right): RTD fastened to magnetic mount Figure 13-7 RTD Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 39 of 46... -
Page 46: Hazards
4. The suggested installation location is after an isolation valve (shown in image below). 5. Connect pressure and flow sensors to main cable harness. 6. Wrap connector interfaces with protective tape (Nitto No.15). Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 40 of 46... -
Page 47: Speed - Proximity Sensor
There may also be pinch or crush hazards when/if the shaft is rotated during the alignment process Figure 13-9 Speed sensor mount example (new picture required) Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 41 of 46... -
Page 48: Installation
United Kingdom Telephone: +44 1256 637371 1615 Regulatory Compliance The Weir Industrial Gateway system comprising of the PSM, MPM, and RSP are designed and tested to comply with/meet the following standards: 16.115.1 Electromagnetic Compatability o FCC Part 15 Subject B class A... -
Page 49: Hazardous Location Compliance
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. 16.215.2 Hazardous Location Compliance The MPM, RSP, and power supply are certified to meet the following hazardous location standards and gas groups o Class I Division 2, Groups B,C,D T3... -
Page 50: Safety
The required antenna impedance is 50 ohms. o Mobile Mark OD3-700/2700-BLK antenna, 694-960 MHz: 2 dBi; 1700-2700 MHz: 3 dBi Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 44 of 46... -
Page 51: Fcc Requirements For Operation In The United States
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 45 of 46... - Page 52 Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur. Copyright © Weir Minerals Australia Ltd 2017. Commercial in Confidence. All rights reserved. Page 46 of 46...
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