Daihen OTC Almega AX Series Instruction Manual
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Daihen OTC Almega AX Series Instruction Manual

Daihen OTC Almega AX Series Instruction Manual

Welding interface (digital)
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No. 1L22440-E-10
AX
series
INSTRUCTION MANUAL
WELDING INTERFACE
(DIGITAL)
■ Read and follow these instructions and all safety blocks carefully.
■ Have only trained and qualified persons install, operate, or service this unit.
■ Give this manual to the operator.
■ For help, call your distributor.

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Questions and answers

Praise-God
May 26, 2025

Hi, our DM350 otc welding machine shows an error code 710 (Lack of phase detection) in primary source. How to go about solving that error we tested every conductors.

User image 6834686e535fd
0
1 comments:
Mr. Anderson
May 26, 2025

Error code 710 indicates a "Lack of phase" error (A5028). If all conductors have been tested and are confirmed to be functioning, follow these steps to resolve the issue:

1. Check the power supply for missing phase or unbalanced voltage.
2. Confirm that all three phases are present and properly connected.
3. Inspect the main circuit breaker and fuses for damage or tripping.
4. Verify tight and secure wiring connections at the input terminals.
5. Ensure the power source is receiving the correct voltage as specified.

If the problem persists, internal components such as the phase detection circuit may be faulty and require service.

This answer is automatically generated

0
tom jackson
May 29, 2025

im getting a code e-820 ?

0

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Summary of Contents for Daihen OTC Almega AX Series

  • Page 1 No. 1L22440-E-10 series INSTRUCTION MANUAL WELDING INTERFACE (DIGITAL) ■ Read and follow these instructions and all safety blocks carefully. ■ Have only trained and qualified persons install, operate, or service this unit. ■ Give this manual to the operator. ■ For help, call your distributor.
  • Page 2 Be Sure to Read Instruction Manuals Before Use Thank you for selecting DAIHEN arc welding robot Almega series. Almega series are the robots with high performance and various functions developed by making full use of the latest technology. Since the knowledge of welding peculiar to a welding machine maker is applied to both...
  • Page 3 7. Prohibited altering or remodeling - Do not alter or remodel our products. - You may get injured or have your equipment damaged because of fire, failure or malfunction caused by altering or remodeling the product. The warranty does not cover any altered or remodeled products. - 2 -...
  • Page 4 This warranty shall be invalidated by any abuse, misuse, misapplication or improper installation by users. DAIHEN, at its option, will repair or replace any products during the warranty period, which DAIHEN, upon inspection, shall determine to be defective in material and/or workmanship.
  • Page 5 Notice Notes on Safety Before installation, operation, be sure to read "Chapter 1 Points on Safty" in INSTALLATION manual and other attached documents thoroughly and acquire all the knowledge of machines, safety information, and precautions. Furthermore, before maintenance, inspection, and trouble scene, be sure to read CONTROLLER MAINTENANCE manual and MANIPULATOR manual and other attached documents thoroughly and acquire all the knowledge of machines, safety information, and precautions.

  • Page 6: Table Of Contents

    Table of Contents Table of Contents Chapter 1 Introduction 1.1 Welding Interface (Digital)......................... 1-1 1.2 Main specifications............................ 1-2 1.2.1 Hardware specifications ......................... 1-2 1.2.2 Connectable robot controllers ......................1-2 1.2.3 Connectable welding power sources ..................... 1-2 1.2.4 Available functions.......................... 1-5 1.2.5 “Welding Interface (Digital) Setup”...
  • Page 7 Table of Contents 3.4.2 Configuring the welding mode for the Welbee Inverter series welding power source ....3-13 3.5 Writing the setup data ..........................3-16 3.5.1 Writing the setup data onto the robot controller ................3-16 3.5.2 Writing the setup data onto Welding Interface (Digital)..............3-18 3.6 Check the configuration ..........................
  • Page 8 Table of Contents 4.3.1 Error code list ..........................4-4 4.3.2 How to reset an error indication ..................... 4-6 4.4 Notes on Scope of Warranty and Liability....................4-7 4.4.1 The product for a warranty target ....................4-7 4.4.2 Warranty period ..........................4-7 4.4.3 Disclaimer............................

  • Page 9: Chapter 1 Introduction

    Chapter 1 Introduction This chapter provides a general description of Welding Interface (Digital). 1.1 Welding Interface (Digital) ................1-1 1.2 Main specifications ..................1-2 1.2.1 Hardware specifications ................1-2 1.2.2 Connectable robot controllers ...............1-2 1.2.3 Connectable welding power sources ............1-2 1.2.4 Available functions ................1-5 1.2.5 “Welding Interface (Digital) Setup”...

  • Page 11: Welding Interface (Digital)

    Welding Interface (Digital) 1.1 Welding Interface (Digital) When "Welding Interface (Digital)" is used, the latest Welbee Inverter series welding power source can be connected to an AXC controller using digital communication. Compared to Welding Interface (AXWF-10**) that is connected using analog signals, many more welding parameters that are available in the Welbee Inverter series welding power source can be controlled by the robot controller.

  • Page 12: Main Specifications

    1.2 Main specifications 1.2 Main specifications The interface is installed inside the AXC controller. The main specifications are as follows. 1.2.1 Hardware specifications Table 1.2.1 Hardware specifications Item Specification Product name Welding Interface (Digital) Part number L22440A00 Input power supply (rated DC24V ±...
  • Page 13 1.2 Main specifications Table 1.2.2 Connectable welding power sources Configuration on the Connectable welding power sources robot controller W.P.S. Area Welbee Inverter M350L (specifications for Japan) Welbee Inverter M350L (specifications for CCC) Japan DL *1 Welbee Inverter M350L (specifications for Asia) Welbee Inverter M400L (specifications for Europe) Welbee Inverter M350L (specifications for U.S.) U.S.
  • Page 14 1.2 Main specifications Table 1.2.3 Replacing the D series with the Welbee Inverter series Welding power source after Welding power source before replacement replacement Welding power source Welding power source DM350 Welbee Inverter M350/M400 DM350(S-2) DM350 DM500 Welbee Inverter M500 DR350 Welbee Inverter M350 DL350...

  • Page 15: Available Functions

    1.2 Main specifications 1.2.4 Available functions Table 1.2.4 shows the functions related to welding that are available when a Welbee Inverter series welding power source is connected to the AXC controller using the interface. Table 1.2.4 Available welding related functions Item Availability Welding condition setting...

  • Page 16: Welding Interface (Digital) Setup" Tool

    1.2 Main specifications 1.2.5 “Welding Interface (Digital) Setup” tool To use Welding Interface (Digital), you must configure the interface settings on your computer using the "Welding Interface (Digital) Setup" tool. For details, see "Chapter 3 Configurations". To use this software, your system environment must comply with Table 1.2.5. Table 1.2.5 System Requirements Item Specifications...

  • Page 17: External View

    Main specifications 1.2.6 External view Install the Welding Interface (Digital) board (Figure 1.2.1) inside the robot controller. For details on the installation method, see "Chapter 2 Connections". Unit（mm） Figure 1.2.1 External view of Welding Interface (Digital) board...

  • Page 18: Standard Configuration

    1.3 Standard configuration 1.3 Standard configuration This section describes the standard configuration for a system that performs robot welding using Welding Interface (Digital). For details on the basic configuration for the AX series and the optional products, see the AX series instruction manual "Controller Maintenance Manual".
  • Page 19 1.3 Standard configuration Control cable 5 AX-C Welding Interface (Digital) Figure 1.3.1 Components for Peripherals of Robot controller and Welding power source(other than TIG welder)
  • Page 20 1.3 Standard configuration Table 1.3.2 Configuration(TIG welder) Ref. Model Type / Parts Name Specifications Part number Welding Interface L22440A00 Refer to Table 1.2.1 (Digital) Welding Interface L22440C00 Installed inside the robot controller (Digital) board 2171.25MXP Fuse (F1) (Parts number: Rated 250V - 1.25A, UL, CSA, CCC certified product 100-1742) Communication L22440E00...
  • Page 21 Standard configuration Gas hose Torch side welding cable Welding power supply Workpiece side welding cable Control cable 5 Welding Interface (Digital) Figure 1.3.2 Components around controller and welding power source (without TIG filler feeding unit) Gas hose (4)CAN I/F board Control cable 4 (3) TIG filler controller (5) Comminucation cable...

  • Page 22: Welding Mode Lists

    1.4 Welding mode lists 1.4 Welding mode lists The welding modes shown below can be used with a Welbee Inverter series welding power source that is connected to the robot controller using the interface. 1.4.1 Welding mode list of Welbee Inverter M350L / M400L Table 1.4.1 Welbee Inverter M350L (specifications for Japan/CCC/Asia) Notes...
  • Page 23 1.4 Welding mode lists Table 1.4.2 Welbee Inverter M350L (U.S. Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 350A Co2 DC φ0.8 (High#) $WTBD4401 (APCS) Solid...
  • Page 24 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 SUS Cored Standard 350A Mag DCφ1.2 SuS (Cored) (Low) $WTBD4522 MIG※2 Hard Alm 350A Mig_3 DCφ1.2 Hard Al (Low) $WTBD4540 〃...
  • Page 25 1.4 Welding mode lists Table 1.4.3 Welbee Inverter M400L (Europe specification) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 400A Co2 DCφ0.8 (High#) $WTBD4401 (APCS) Solid 400A Co2 DCφ1.0 (High#)
  • Page 26 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※4 High 400A Mig_4 DC φ1.2 SuS (High) $WTBD4488 Ferrite 400A Mig_4 DC φ0.8 Ferrite (High) $WTBD4489 〃...
  • Page 27 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel Extended 400A Mag DC φ0.8 (Low*) $WTBD4558 Solid cable 400A Mag DC φ1.0 (Low*) $WTBD4560 〃...
  • Page 28 1.4 Welding mode lists 1.4.2 Welding mode list of Welbee Inverter M350 / M400 Table 1.4.4 Welbee Inverter M350 (specifications for Japan/CCC/Asia) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel...
  • Page 29 1.4 Welding mode lists Normally, use the welding characteristic data given in Table 1.4.4 dedicated to “High” POINT application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 30 1.4 Welding mode lists Table 1.4.5 Welbee Inverter M350 (U.S. Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 350A Co2 DC φ0.8 (High) $WTBD3000 Solid 350A Co2 DC φ0.9 (High)
  • Page 31 1.4 Welding mode lists Normally, use the welding characteristic data given in Table 1.4.5 dedicated to POINT “High” application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 32 1.4 Welding mode lists Table 1.4.6 Welbee Inverter M400 (Europe specification) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8 (High) $WTBD3000 Solid 400A Co2 DC φ1.0 (High)
  • Page 33 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel Standard 400A Mag DC φ1.2 (Cored) (Low) $WTBD3073 Cored 400A Mag DC φ1.2 SuS(Cored) (Low) $WTBD3074 〃...
  • Page 34 1.4 Welding mode lists Normally, use the welding characteristic data given in Table 1.4.6 dedicated to “High” POINT application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.

  • Page 35: Welding Mode List Of Welbee Inverter M500

    1.4 Welding mode lists 1.4.3 Welding mode list of Welbee Inverter M500 Table 1.4.7 Welbee Inverter M500 (Japan/CCC/Asia specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 500A Co2 DC φ1.2 (High)
  • Page 36 1.4 Welding mode lists As to the welding characteristic data given in Table 1.4.7, normally, use the ones POINT dedicated to “High” application. However in any of the following cases, use the ones for “Standard” application. ・ When the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 37 1.4 Welding mode lists Table 1.4.8 Welbee Inverter M500 (U.S. Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steal 0.035 High 500A CO2 DC .035i (High) $WTBD3201 Solid 0.040...
  • Page 38 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steal Extended 0.052 500A MAG DC .052i (Cored) (Low*) $WTBD3338 Cored cable ※1 98%Ar, 2%O ※2 100%Ar As to the welding characteristic data given in Table 1.4.8, normally, use the ones...
  • Page 39 1.4 Welding mode lists Table 1.4.9 Welbee Inverter M500 (Europe specification) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 500A Co2 DC φ1.0 (High) $WTBD3202 Solid 500A Co2 DC φ1.2 (High)
  • Page 40 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※3 Cu-Si High 500A Mig_3 DC φ1.0 Cu-Si (High) $WTBD3275 500A Mig_3 DC φ1.2 Cu-Si (High) $WTBD3276 〃...
  • Page 41 1.4 Welding mode lists As to the welding characteristic data given in Table 1.4.9, normally, use the ones POINT dedicated to “High” application. However in any of the following cases, use the ones for “Standard” application. ・ When the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 42 1.4 Welding mode lists 1.4.4 Welding mode list of Welbee Inverter P350 / P400 Table 1.4.10 Welbee Inverter P350 (specifications for Japan) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel...
  • Page 43 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※2 Hard Alm Standard 350A Mig_3 DC-Pulse φ1.0 Hard Al(Low) $WTBD3559 pulse 〃 〃 〃 〃...
  • Page 44 1.4 Welding mode lists Normally, use the welding characteristic data given in Table 1.4.2 dedicated to “High” POINT application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 45 1.4 Welding mode lists Table 1.4.11 Welbee Inverter P400 (U.S. Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8 (High) $WTBD3500 Solid 400A Co2 DC φ0.9 (High)
  • Page 46 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Extended MIG※2 400A Mig_4 DC φ1.2 SuS (Low*) $WTBD3579 cable MIG※1 Hard Alm 400A Mig_3 DC φ1.2 Hard Al (Low*) $WTBD3581 〃...
  • Page 47 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 SUS Cored Standard 400A Mag DC φ1.2 SuS(Cored) (Low) $WTBD3694 MIG※2 400A Mig_4 DC-Pulse φ0.8 SuS (Low) $WTBD3719 〃...
  • Page 48 1.4 Welding mode lists Table 1.4.12 Welbee Inverter P400 (Europe specification) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8 (High) $WTBD3500 Solid 400A Co2 DC φ1.0 (High)
  • Page 49 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Extended MIG※3 Hard Alm 400A Mig_3 DCφ1.2 Hard Al (Low*) $WTBD3581 cable 〃 〃 〃 〃...
  • Page 50 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※4 Ferrite High 400A Mig_4 DC-Pulseφ1.0 Ferrite (High) $WTBD3655 pulse 〃 〃 〃 〃 400A Mig_4 DC-Pulseφ1.2 Ferrite (High) $WTBD3656 MIG※3 400A Mig_3 DC-Pulseφ1.0 SuS (High)
  • Page 51 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※3 Standard 400A Mig_3 DC-Pulseφ1.2 SuS (Low) $WTBD3725 pulse 〃 〃 Ferrite 〃 400A Mig_3 DC-Pulseφ1.0 Ferrite (Low) $WTBD3726 400A Mig_3 DC-Pulseφ1.2 Ferrite (Low) $WTBD3727...
  • Page 52 1.4 Welding mode lists As to the welding characteristic data given in Table 1.4.12, normally, use the ones POINT dedicated to “High” application. However in any of the following cases, use the ones for “Standard” application. ・ When the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 53 1.4 Welding mode lists Table 1.4.13 Welbee Inverter P400 (CCC/Asia Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel 400A Co2 DC φ0.8 (High) High $WTBD3500 Solid 400A Co2 DC φ0.9 (High)
  • Page 54 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel 400A Mag DC-Pulseφ1.0 (Low) Standard $WTBD3554 pulse Solid 400A Mag DC-Pulseφ1.2 (Low) $WTBD3555 〃...
  • Page 55 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 wave MIG※2 Hard Alm High 400A Mig_3 DC-Waveφ1.0 Hard Al (High) $WTBD3691 pulse Standard 400A Mig_3 DC-Waveφ1.0 Hard Al (Low) $WTBD3761 〃...

  • Page 56: Welding Mode List Of Welbee Inverter P350L / P400L

    1.4 Welding mode lists 1.4.5 Welding mode list of Welbee Inverter P350L / P400L Table 1.4.14 Welbee Inverter P350L(specifications for Japan） Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 Mild Steel High...
  • Page 57 1.4 Welding mode lists Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 350A Mig_4 DC φ1.0 SuS(Low) $WTBD10069 〃 〃 〃 〃 350A Mig_4 DC φ1.2 SuS(Low) $WTBD10070 〃...
  • Page 58 1.4 Welding mode lists Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 350A Mig_4 DC φ0.9 SuS(Low*) $WTBD10127 〃 〃 〃 〃 350A Mig_4 DC φ1.0 SuS(Low*) $WTBD10128 〃...
  • Page 59 1.4 Welding mode lists POINT Normally, use the welding characteristic data given in 14 dedicated to “High” application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance. Also, welding performance may become unstable when using the extended power cable depending on the layout condition of cables (when the total length exceeds 30m or the cable is coiled).
  • Page 60 1.4 Welding mode lists Table 1.4.15 Welbee Inverter P400L(specifications for U.S.) Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8(High) $WTBD10000 Solid 〃...
  • Page 61 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Co2 DC φ1.2(Low#) $WTBD10083 〃 〃 〃 〃 400A Mag DC φ0.8(Low#) $WTBD10084 〃 〃 〃...
  • Page 62 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mig_3 DC-Wave φ1.6 Hard Al(High) $WTBD10153 〃 〃 〃 〃 Soft Alm 400A Mig_3 DC-Wave φ1.2 Soft Al(High) $WTBD10154 〃...
  • Page 63 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mag DCφ1.2 SuS(Cored) (Low*) $WTBD10305 〃 〃 〃 CORED Silicon Mig※2 400A Mig_3 DC φ0.8 Cu-Si (Low*) $WTBD10315 〃...
  • Page 64 1.4 Welding mode lists Table 1.4.16 Welbee Inverter P400L(specifications for Europe) Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8(High) $WTBD10000 Solid 〃...
  • Page 65 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mag DC φ1.2(Low#) $WTBD10087 〃 〃 〃 〃 Mig※4 400A Mig_4 DC φ0.8 SuS(Low#) $WTBD10088 〃...
  • Page 66 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 pulse ﾞ 400A Mag DC-Wave φ1.0(Low) $WTBD10158 〃 〃 〃 〃 400A Mag DC-Wave φ1.2(Low) $WTBD10159 〃...
  • Page 67 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 (High) Mild Steel wave Mag※2 〃 400A Mag_1 DC-Wave φ0.8 (High) $WTBD10227 Solid pulse ﾞ 400A Mag_1 DC-Wave φ1.0 (High) $WTBD10228 〃...
  • Page 68 1.4 Welding mode lists Notes Welding mode Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mig_3 DC-Pulse φ1.0 Cu-Si (Low) $WTBD10284 〃 〃 〃 〃 400A Mig_3 DC-Pulse φ1.2 Cu-Si (Low) $WTBD10285 〃...
  • Page 69 1.4 Welding mode lists 1-59...
  • Page 70 1.4 Welding mode lists Table 1.4.17 Welbee Inverter P400L（specifications for Asia / CCC） Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 Mild Steel High 400A Co2 DC φ0.8(High) $WTBD10000 Solid 400A Co2 DC φ0.9(High)
  • Page 71 1.4 Welding mode lists Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 400A Mig_4DC φ1.0 Ferrite(Low) $WTBD10073 〃 〃 〃 〃 400A Mig_4DC φ1.2 Ferrite(Low) $WTBD10074 〃 〃 〃...
  • Page 72 1.4 Welding mode lists Notes Welding mode Number of welding Wire File comment Welding Wire Travel characteristic diamet process material speed data in AX21/FD11 400A Mig_4 DC φ0.9 Ferrite(Low*) $WTBD10131 〃 〃 〃 〃 400A Mig_4 DC φ1.0 Ferrite(Low*) $WTBD10132 〃...

  • Page 73: Welding Mode List Of Welbee Inverter P500L

    1.4 Welding mode lists 1.4.6 Welding mode list of Welbee Inverter P500L Table 1.4.18 Welbee Inverter P500L (Japan/CCC/Asia Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 500A Co2 DCφ0.8(High)
  • Page 74 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※2 Hard Alm High 500A Mig_3 DC-Pulse φ1.0 Hard Al(High) $WTBD3964 pulse 〃 〃 〃 〃...
  • Page 75 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel Standard 500A Mag DC-Pulse φ0.9(Low) $WTBD4021 pulse Solid 〃 〃 〃 〃 500A Mag DC-Pulse φ1.0(Low) $WTBD4022 500A Mag DC-Pulse φ1.2(Low) $WTBD4023...
  • Page 76 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※1 High 500A Mig_4 DC-Waveφ0.8 SuS(High) $WTBD4079 wave pulse 500A Mig_4 DC-Waveφ0.9 SuS(High) $WTBD4080 〃 〃...
  • Page 77 1.4 Welding mode lists Table 1.4.19 Welbee Inverter P500L (U.S. Specifications) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 500A Co2 DC φ0.8 (High) $WTBD3900 Solid 500A Co2 DC φ0.9 (High)
  • Page 78 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel Standard 500A Co2 DC φ1.0 (Low) $WTBD3973 Solid 500A Co2 DC φ1.2 (Low) $WTBD3974 〃...
  • Page 79 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel Extended 500A Co2 DC φ1.4 (Low*) $WTBD4044 Solid cable 500A Co2 DC φ1.6 (Low*) $WTBD4045 〃...
  • Page 80 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※3 Cu-Al Standard 500A Mig_3 DC φ1.2 Cu-Al (Low) $WTBD4120 Cu-Si 500A Mig_3 DC-Pulse φ0.8 Cu-Si (Low) $WTBD4125 〃...
  • Page 81 1.4 Welding mode lists Normally, use the welding characteristic data given in POINT Table 1.4.19 dedicated to “High” application. The ones for “Standard” application must be used only when the welding speed is low (50cm/min or lower in general), which causes unstable welding performance.
  • Page 82 1.4 Welding mode lists Table 1.4.20 Welbee Inverter P500L (Europe specification) Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Mild Steel High 500A Co2 DCφ0.8 (High) $WTBD3900 Solid 500A Co2 DCφ1.0 (High) $WTBD3902...
  • Page 83 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※4 Standard 500A Mig_4 DCφ0.8 SuS (Low) $WTBD3990 500A Mig_4 DCφ1.0 SuS (Low) $WTBD3992 〃 〃...
  • Page 84 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Extended MIG※3 Hard Alm 500A Mig_3 DCφ1.0 Hard Al (Low*) $WTBD4068 cable 〃 〃 〃 〃...
  • Page 85 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※2 Ferrite High 500A Mig_2 DCφ1.0 Ferrite (High) $WTBD4145 500A Mig_2 DCφ1.2 Ferrite (High) $WTBD4146 〃...
  • Page 86 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 MIG※2 Standard 500A Mig_2 DCφ1.2 SuS (Low) $WTBD4216 500A Mig_2 DCφ1.6 SuS (Low) $WTBD4218 〃 〃...
  • Page 87 1.4 Welding mode lists Notes Welding mode Number of welding Welding mode description Welding Wire Wire Travel characteristic data process material diameter speed in AX21/FD11 Extended MIG※2 Ferrite 500A Mig_2 DCφ1.2 Ferrite (Low*) $WTBD4290 cable 〃 MIG※3 Cu-Si 〃 500A Mig_3 DCφ0.8 Cu-Si (Low*) $WTBD4291 500A Mig_3 DCφ1.0 Cu-Si (Low*) $WTBD4293...
  • Page 88 1.4 Welding mode lists 1.4.7 Welding mode list of Welbee Inverter W350 / W400 Table 1.4.21 Welbee Inverter W350（specifications for Japan） Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 MIG※1 Soft Alm...
  • Page 89 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 Bronze 350A Mig_3 AC-Pulse φ1.0 Cu-Si (High) $WBTD5950 〃 〃 〃 350A Mig_3 DC-Pulse φ0.8 Cu-Si (High) $WBTD5952 〃...
  • Page 90 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 ACWP 350A Mig_4 AC-Wave φ1.2 Ferrite (High) $WBTD6135 〃 〃 〃 350A Mig_4 DC-Pulse φ0.9 Ferrite (High) $WBTD6137 〃...
  • Page 91 1.4 Welding mode lists Table 1.4.22 Welbee Inverter W400(specifications for U.S.) Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 Soft MIG※1 High 400A Mig_3 AC-Pulse φ1.2 Soft Al (High) $WBTD5901 Aluminum 400A Mig_3 AC-Pulse φ1.6 Soft Al (High)
  • Page 92 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 400A Mig_3 DC-Pulse φ1.2 Cu-Si (High) $WBTD5955 〃 〃 〃 Standard 400A Mig_3 AC-Pulse φ0.9 Cu-Si (Low) $WBTD5957 〃...
  • Page 93 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic data in process material diameter speed AX21/FD11 400A Mig_2 AC-Pulse φ1.0 Ferrite (High) $WBTD6162 〃 〃 〃 400A Mig_2 AC-Pulse φ1.2 Ferrite (High) $WBTD6163 〃...
  • Page 94 1.4 Welding mode lists Table 1.4.23 Welbee Inverter W400(specifications for Europe) Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 Soft MIG※1 High 400A Mig_3 AC-Pulse φ1.2 Soft Al (High) $WBTD5901 Aluminum 〃...
  • Page 95 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mag DC-Pulse φ1.2 (High) $WBTD5991 〃 〃 〃 DCWP 400A Mag DC-Wave φ1.0 (High) $WBTD5994 〃...
  • Page 96 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 400A Mig_2 DC-Pulse φ1.2 Ferrite (Low) $WBTD6187 〃 〃 〃 DCWP 400A Mig_2 DC-Wave φ1.0 Ferrite (Low) $WBTD6190 〃...
  • Page 97 1.4 Welding mode lists Table 1.4.24 Welbee Inverter W400 (specifications for CCC / Asia) Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 MIG※1 Soft Alm High 400A Mig_3 AC-Pulse φ1.2 Soft Al (High) $WBTD5901 400A Mig_3 AC-Pulse φ1.6 Soft Al (High) $WBTD5902...
  • Page 98 1.4 Welding mode lists Notes Welding process Number of welding File comment Welding Wire Wire Travel characteristic process material diameter speed data in AX21/FD11 DCWP 400A Mag DC-Wave φ1.0 (High) $WBTD5994 〃 〃 〃 DCWP 400A Mag DC-Wave φ1.2 (High) $WBTD5995 〃...

  • Page 99: Chapter 2 Connections

    Chapter 2 Connections This chapter describes how to connect the Welding Interface (Digital). 2.1 Connect Welding Interface (Digital) ............2-1 2.1.1 Installation of the Welding Interface (Digital) Board ......2-1 2.1.2 Connection of Control cable 5 (Robot controller side)......2-3 2.1.3 Connection of Control cable 5 (Welding power source side)....2-4 2.1.4 Connection of Control cable 4..............

  • Page 100: Connect Welding Interface (Digital)

    2.1 Connect Welding Interface (Digital) 2.1 Connect Welding Interface (Digital) 2.1.1 Installation of the Welding Interface (Digital) Board Described here are the connections for the Welding Interface (Digital) Board that is used with the robot controller. Turn off the primary power supply and circuit breaker on the robot controller. The Welding Interface (digital) board is fixed to the position shown in Figure 2.1.1 of the robot controller by the plate and the locking card spacer.
  • Page 101 2.1 Connect Welding Interface (Digital) Wire the signal cable, and connect the Welding Interface (Digital) Board CNCAN1 and the Storage Board CNCAN. Wire the 24V power supply cable, and connect the Welding interface (Digital) Board CNP24V and the Sequence board TBEX3(P1), (M1). If the terminal block on the Sequence Board is used for another purpose, connect the terminal to the Relay unit TBIN1(24V), TBIN2(0V).

  • Page 102: Connection Of Control Cable 5 (Robot Controller Side)

    2.1 Connect Welding Interface (Digital) 2.1.2 Connection of Control cable 5 (Robot controller side) Turn off the primary power supply and circuit breaker on the controller. Pull the control cable 5 connector through the control cable 5 inlet on the right side of the robot controller as shown in Figure 2.1.4.

  • Page 103: Connection Of Control Cable 5 (Welding Power Source Side)

    2.1 Connect Welding Interface (Digital) 2.1.3 Connection of Control cable 5 (Welding power source side) Cnnection of Welbee Inverter series wielding power source Turn off the primary power supply and circuit breaker on the welding power source. Remove the back cover on the welding power source. Pull the connector of control cable 5 from the back of the welding power source and fix the cable flange with the attached screws.

  • Page 104: Connection Of Control Cable 4

    2.1 Connect Welding Interface (Digital) 2.1.4 Connection of Control cable 4 Connect each connector of the control cable 4 to the socket ICN4 for wire feeder on the welding power source and to the connector CN4 on the rear panel of the manipulator, respectively. 2.1.5 Connection of Workpiece side welding cable / Torch side welding cable Connect the cable respectively referring to “CONNECTION PROCEDURE AND GROUND FOR SAFETY USE”...

  • Page 105: Connection Of Voltage Detecting Cable (Workpiece Side) (For Wb-M350L/Wb-P350L/Wb-P400L/Wb-P500L)

    2.1 Connect Welding Interface (Digital) 2.1.7 Connection of Voltage detecting cable (workpiece side) (for WB-M350L/WB-P350L/WB-P400L/WB-P500L) To fully utilize the welding performance when the wire material is a steel or SUS, it is difficult to wire the voltage detecting cable in such a manner to ensure accurate feedback of the arc voltage. INFO.
  • Page 106 2.1 Connect Welding Interface (Digital) (3) In case of installing the workpiece on a rotary jig Connect it in such a manner to minimize the voltage drop due to the resistance. Example 1: In case that the positioner which has a voltage detection terminal is combined Connect a voltage detection cable (workpiece side) to the voltage detection terminal.

  • Page 107: Electrical Connection Diagram

    2.2 Electrical connection diagram 2.2 Electrical connection diagram WB-M350L / WB-M400L/ WB-P400L / WB-P500L Robot controller Control cable 5 Com.line CN17/18 Manipulator Wire feeding unit CON1 CN1 CN2 Control cable 4 Wire Wire feeding feeding motor motor Encoder A phase Encoder line Encoder B phase Gas valve...
  • Page 108 2.2 Electrical connection diagram WB-A350P / WB-P5WB-A500P (without TIG filler feeding unit) WB-A350P / WB-A500P PCB1 Sequence board Robot controller CN17/18 Control cable Welding interface EMSTOP STOP CNWEL (Digital) board EXT_0V Storage board CAN_H Com.line CNCAN2 CNCAN1 CNCAN CAN_L CN1 CN2 Manipulator 出力...
  • Page 109 2.2 Electrical connection diagram Robot controller Figure 2.2.5 Electrical connection diagram of AXC 2-10...

  • Page 110: Chapter 3 Configurations

    Chapter 3 Configurations To use Welding Interface (Digital), you must create setup data using the "Welding Interface (Digital) Setup" tool. This chapter describes the configuration method after connecting the various devices, and the method for creating the setup data and writing it onto the robot controller and the interface. 3.1 Workflow .....................
  • Page 111 3.11 Welding conditions of WB-P350L/P400L/P500L ........3-38 3.11.1 About the welding condition parameters ..........3-38 3.11.2 Points for setting the conditions ............3-39 3.11.3 How the spatter adjustment parameter (APCS cond.) is used ..3-41 3.11.4 To adjust the pulse conditions ............3-42 3.11.5 Waveform control with DC wave pulsed welding .......

  • Page 112: Workflow

    3.1 Workflow 3.1 Workflow Configure Welding Interface (Digital) on your computer using the "Welding Interface (Digital) Setup" tool. The workflow is shown below. Download the "Welding Interface (Digital) Setup" tool Configuration preparations Download the "Welding Interface (Digital) Setup" tool onto your Page 3-3 computer.
  • Page 113 3.1 Workflow Writing the setup data Writing the setup data Page 3-16 Write the setup data onto Welding Interface (Digital) and the robot controller. Check the configuration Check the configuration Page 3-20 Check that the interface is configured correctly and the welding power source can be used.

  • Page 114: Configuration Preparations

    Download the "Welding Interface (Digital) Setup" tool from the OTC website onto your computer. Downloading the setup tool Access the DAIHEN website, and then download the "Welding Interface (Digital) Setup" tool. Download page for the "Welding Interface (Digital) Setup" tool (DAIHEN Welding and Mechatronics System Corporation >...

  • Page 115: Configuring The Robot Controller

    3.3 Configuring the robot controller 3.3 Configuring the robot controller This section describes the procedure for the configuration performed on the robot controller. 3.3.1 Registering the welding power source When using the interface to connect a Welbee Inverter series welding power source, register the welding power source as the corresponding D series welding power source shown in Table 3.3.1 in f5 <Arc Constant>...

  • Page 116: Register The Welding Mode

    3.3 Configuring the robot controller 3.3.2 Register the welding mode Register the welding mode you will use with the Welbee Inverter series welding power source in f5 <Arc Constant> - [4 Setting of weld data] on the robot controller. For details on the welding modes that can be used in the Welbee Inverter series welding power source, see "Chapter 1 Introduction"...
  • Page 117 3.3 Configuring the robot controller Table 3.3.5 Welding mode registration example (registering WB-P350/P350L as DP) Welding characteristic data registered in the Welding mode used in robot controller WB-P350 File comment 350A Co2 DC φ1.2(High) 350A Co2 DC φ1.2 Characteristic 1 $WTBD603 350A Co2 DC φ1.2(Low) 350A Co2 DC φ1.0...
  • Page 118 3.3 Configuring the robot controller Table 3.3.8 Welding mode registration example (registering WB-W350 as DW) Welding characteristic data registered in the Welding mode used in robot controller WB-W350 File comment 350A Mig_3 AC-Pulse φ1.2 300A Mig AC-Pulse φ1.2 Soft Characteristic 1 $WTBD1122 Soft Al (High) 350A Mig_3 AC-Pulse φ1.2...

  • Page 119: Creating A Backup

    3.3 Configuring the robot controller 3.3.3 Creating a backup Use the following procedure to create a backup on the CF card. This section reproduces the backup operation procedure from the instruction POINT manual of the robot controller (only this procedure is reproduced). For details on the backup function and the other file operation functions, see "6 File operations"...
  • Page 120 3.3 Configuring the robot controller Backing up the folders In the device selection field, select “Card1” for instance. Move to the folder selection field, select the backup destination folder, and press [Enter]. Press f12 <Execute>. >> Backup now starts.

  • Page 121: Creating The Setup Data

    3.4 Creating the setup data 3.4 Creating the setup data This section describes the procedure for creating the data required for connecting a Welbee Inverter series welding power source to the interface and using the power source (this is called the "setup data"). The setup data consists of the following 2 data types.
  • Page 122 3.4 Creating the setup data Select the backup you created in "3.3.3 Creating a backup". Select the backup folder. >> The backup data of the robot controller is loaded from the selected backup folder, and "Welding Interface (Digital) Setup" starts. The name of the backup folder is given automatically using the following format.
  • Page 123 3.4 Creating the setup data Selecting the save folder for the setup data Connect the USB memory you prepared in "3.2.2 USB memory preparations" to the computer. Select "Select Setup folder" in the "Settings" menu. Select the "UPDATE" folder that you created in the USB memory. INFO.

  • Page 124: Configuring The Welding Mode For The Welbee Inverter Series Welding Power Source

    3.4 Creating the setup data 3.4.2 Configuring the welding mode for the Welbee Inverter series welding power source Associate the welding mode used in the Welbee Inverter series welding power source with the welding mode registered in the robot controller, and save this information in the setup data. For details on the welding modes that can be used, see "Chapter 1 Introduction"...
  • Page 125 3.4 Creating the setup data About「Area」 POINT When Welbee Inverter series welding power source except Japan specification is used, you select the “Area” with reference to Table 3.4.1. Table 3.4.1 Setting list for Welbee Inverter series welding power source of region specifications Specification Japan ASIA...
  • Page 126 3.4 Creating the setup data In the [Welding characteristic] item, select the welding mode to use with the Welbee Inverter series welding power source. >> The welding mode displayed in [Welding mode in RC side] is associated with the welding mode set in this step. INFO.

  • Page 127: Writing The Setup Data

    3.5 Writing the setup data 3.5 Writing the setup data This section describes the procedure for writing the setup data you created in "3.4 Creating the setup data" onto Welding Interface (Digital) and the robot controller. 3.5.1 Writing the setup data onto the robot controller Write the setup data you created in "3.4.2 Configuring the welding mode for the Welbee Inverter series welding power source"...
  • Page 128 3.5 Writing the setup data In the “Device (dest)” folder selection field, select the folders in the order of "Internal memory" → "WORK" → "A_APPLICATION", and then press [Enter]. >> The "A_APPLICATION" folder is selected. POINT In step 5, select "A_APPLICATION", not the "WELD" folder you selected in step 4.

  • Page 129: Writing The Setup Data Onto Welding Interface (Digital)

    3.5 Writing the setup data 3.5.2 Writing the setup data onto Welding Interface (Digital) Write the setup data you created in "3.4.2 Configuring the welding mode for the Welbee Inverter series welding power source" onto Welding Interface (Digital). Writing the setup data onto Welding Interface (Digital) Make sure that the power of the robot controller is OFF before inserting the USB memory or operating a DIP switch.
  • Page 130 3.5 Writing the setup data INFO. If 'E' → 'n' → 'd' is not displayed, see "Chapter 4 Maintenance". When these steps are performed, the setup file already written in this board is backed up automatically to a USB memory. step2 is changed “Both No.2 and No.3 of a DIP switch are turned ON”, the setup file can be restored from backup.

  • Page 131: Check The Configuration

    3.6 Check the configuration 3.6 Check the configuration Use the following procedure to check that the configuration up to section 3.5 was performed correctly. Writing the setup data onto the robot controller Turn OFF the power of the robot controller and welding power source. Turn ON the power of the welding power source.

  • Page 132: Configuring The Welbee Inverter Series Welding Power Source

    3.7 Configuring the Welbee Inverter series welding power source 3.7 Configuring the Welbee Inverter series welding power source This section describes the front panel operations and internal functions of the welding power source when a Welbee Inverter series welding power source is to be connected with the robot. 3.7.1 The welding power source operations when a robot is connected When Welbee Inverter Series welding characteristics is connected to the robot, operable keys are displayed in Table 3.7.1.

  • Page 133: The Welding Power Source Internal Functions When A Robot Is Connected

    3.7 Configuring the Welbee Inverter series welding power source 3.7.2 The welding power source internal functions when a robot is connected When a Welbee Inverter series welding power source is connected to the robot, internal functions that can be used with the welding power source are displayed in Table 3.7.2. Any other functions related to the welding control and welding performance itself are configured by the welding constants.

  • Page 134: Welding Conditions Of Wb-M350L/M400L

    3.8 Welding conditions of WB-M350L/M400L 3.8 Welding conditions of WB-M350L/M400L This section describes the welding conditions that can be set when WB-M350L is connected. 3.8.1 About the welding condition parameters The welding conditions that can be set when WB-M350L/M400L is connected using the interface are shown in Table 3.8.1.

  • Page 135: Points For Setting The Conditions

    3.8 Welding conditions of WB-M350L/M400L 3.8.2 Points for setting the conditions The points to be observed when setting the welding conditions are set forth below. Concerning the welding current and wire feed speed The welding current (or wire feed speed) which is input as a welding condition becomes the average current (or average wire feed speed) during welding.

  • Page 136: How The Spatter Adjustment Parameter (Apcs Cond.) Is Used

    3.8 Welding conditions of WB-M350L/M400L Concerning the burnback pulse control Teaching of this parameter is available only when the wire material is SUS. This should be normally set to “ON”. Meanwhile, the burnback pulse output value should be normally set to “0”. This shall be set to “OFF”...
  • Page 137 3.8 Welding conditions of WB-M350L/M400L Table 3.8.2 Reduction rate Reduction Denotation rate (%) 100 to 90 “Necking” detection has been performed properly. “Necking” detection has been performed basically. 90 to 70 The reduction rate may be improved by reviewing the working environment. Review the working environment in accordance with “working environment checklist”...

  • Page 138: About The Welding Constants

    3.8 Welding conditions of WB-M350L/M400L In the case where the automatic necking sensitivity adjustment is not POINT performed In the case of corresponding to the welding conditions shown in Table 3.8.3, automatic adjustment isn’t applied. The fixed adequate conditions in the welding power source are applied.

  • Page 139: Welding Conditions Of Wb-M350/M400/M500

    3.9 Welding conditions of WB-M350/M400/M500 3.9 Welding conditions of WB-M350/M400/M500 This section describes the welding conditions that can be set when WB-M350/500 is connected. 3.9.1 About the welding condition parameters For the WB-M350/M400/M500 welding power source, the welding conditions shown in Table 3.9.1 can be set.

  • Page 140: Points For Setting The Conditions

    3.9 Welding conditions of WB-M350/M400/M500 3.9.2 Points for setting the conditions The points to be observed when setting the welding conditions are set forth below. Concerning the welding current and wire feed speed The welding current (or wire feed speed) which is input as a welding condition becomes the average current (or average wire feed speed) during welding.

  • Page 141: About The Welding Constants

    3.9 Welding conditions of WB-M350/M400/M500 3.9.3 About the welding constants The welding constants that can be set when WB-M350/M400/M500 is connected using the interface are shown in Table 3.9.2. Some of the welding constants available for setting vary depending on the type of welding power source registered in the robot controller. Welding condition parameters not included in this table cannot be used.

  • Page 142: Welding Conditions Of Wb-P350/P400

    3.10 Welding conditions of WB-P350/P400 3.10 Welding conditions of WB-P350/P400 This section describes the welding conditions that can be set when WB-P350 is connected. 3.10.1 About the welding condition parameters The welding conditions that can be set when WB-P350/P400 is connected using the interface are shown in Table 3.10.1.

  • Page 143: Points For Setting The Conditions

    3.10 Welding conditions of WB-P350/P400 3.10.2 Points for setting the conditions The points to be observed when setting the welding conditions are set forth below. Concerning the welding current and wire feed speed The welding current (or wire feed speed) which is input as a welding condition becomes the average current (or average wire feed speed) during welding.

  • Page 144: To Adjust The Pulse Conditions

    3.10 Welding conditions of WB-P350/P400 3.10.3 To adjust the pulse conditions Generally, to adjust the pulse conditions, the following two parameters are the only ones that need to be changed. • Arc characteristic ... For hardening or softening the condition of the arc. •...

  • Page 145: Waveform Control With Dc Wave Pulsed Welding

    3.10 Welding conditions of WB-P350/P400 3.10.4 Waveform control with DC wave pulsed welding DC wave pulsed welding is essentially pulsed welding, where a wave frequency period consists of a low pulse section and high pulse section. The number of pulses in a low pulse section and high pulse section in each period depends on the wave frequency and pulse conditions.

  • Page 146: About The Welding Constants

    3.10 Welding conditions of WB-P350/P400 3.10.5 About the welding constants The welding conditions that can be set when WB-P350/P400 is connected using the interface are shown in Table 3.10.2. Some welding conditions vary depending on the type of welding power source registered in the robot controller.

  • Page 147: Settgins On The Welding Power Source Side

    3.10 Welding conditions of WB-P350/P400 3.10.6 Settgins on the Welding Power Source Side In order to use the welding constants given below when WB-P500L is connected using this device, it is necessary to configure the settings on the welding power source side. ・Torch ・Penetration adjustment function ・Arc voltage direct detection...
  • Page 148 3.10 Welding conditions of WB-P350/P400 Table 3.10.3 Setting manner for each function Function Function Initial Function name Function type number value It switches ON/OFF for the function in this table. WIF-Digital function ON/OFF ON ：Available OFF：Not available It switches ON/OFF for the penetration adjustment function of the welding power source.

  • Page 149: Welding Conditions Of Wb-P350L/P400L/P500L

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11 Welding conditions of WB-P350L/P400L/P500L This section describes the welding conditions that can be set when WB-P350L/P400L/P500L is connected. 3.11.1 About the welding condition parameters The welding conditions that can be set when WB-P350L/P400L/P500L is connected using the interface are shown in Table 3.11.1.

  • Page 150: Points For Setting The Conditions

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11.2 Points for setting the conditions The points to be observed when setting the welding conditions are set forth below. Concerning the welding current and wire feed speed The welding current (or wire feed speed) which is input as a welding condition becomes the average current (or average wire feed speed) during welding.
  • Page 151 3.11 Welding conditions of WB-P350L/P400L/P500L Concerning the pulse conditions To adjust the pulse conditions, proceed by changing “arc characteristic” and “pulse frequency”, described inTable 3.11.1 And refer to “3.11.4 To adjust the pulse conditions” Concerning the retract adjustment time The wire is automatically retracted in order to adjust its protrusion length after processing the arc end.

  • Page 152: How The Spatter Adjustment Parameter (Apcs Cond.) Is Used

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11.3 How the spatter adjustment parameter (APCS cond.) is used In short arc welding where short-circuits and arcs are repeated, most of the spatter is generated when short-circuiting occurs and immediately before arc generation. A phenomenon referred to as “necking”...

  • Page 153: To Adjust The Pulse Conditions

    3.11 Welding conditions of WB-P350L/P400L/P500L Table 3.11.3 Field where automatic necking sensitivity adjustment is not performed Welding mode Current setting value Wire material Wire diameter 0.8, 0.9, 1.0, 1.2 Mild steel solid 0.8, 0.9, 1.0, 1.2 300A or over SUS solid 0.8, 0.9, 1.0, 1.2 3.11.4 To adjust the pulse conditions Generally, to adjust the pulse conditions, the following two parameters are the only ones that need...
  • Page 154 3.11 Welding conditions of WB-P350L/P400L/P500L • In some cases, ripple patterns of the welded beads may not be precisely INFO. visible depending on the type of material used, welding speed and the heat input during welding. Especially, the patterns of welding materials such as the SUS, a mild steel that takes time to harden, cannot be seen unlike the welded beads of aluminum alloy welding.

  • Page 155: Waveform Control With Dc Wave Pulsed Welding

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11.5 Waveform control with DC wave pulsed welding DC wave pulsed welding is essentially pulsed welding, where a wave frequency period consists of a low pulse section and high pulse section. The number of pulses in a low pulse section and high pulse section in each period depends on the wave frequency and pulse conditions.

  • Page 156: About The Welding Constants

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11.6 About the welding constants The welding conditions that can be set when WB- P350L/P400L/P500L is connected using the interface are shown in Table 3.11.5. Some welding conditions vary depending on the type of welding power source registered in the robot controller. Welding condition parameters not included in this table cannot be used.

  • Page 157: Settgins On The Welding Power Source Side

    3.11 Welding conditions of WB-P350L/P400L/P500L 3.11.7 Settgins on the Welding Power Source Side In order to use the welding constants given below when WB-P500L is connected using this device, it is necessary to configure the settings on the welding power source side. ・Torch ・Penetration adjustment function ・Arc voltage direct detection...
  • Page 158 3.11 Welding conditions of WB-P350L/P400L/P500L Table 3.11.6 Setting manner for each function Function Function Initial Function name Function type number value It switches ON/OFF for the function in this table. WIF-Digital function ON/OFF ON ：Available OFF：Not available It switches ON/OFF for the penetration adjustment function of the welding power source.

  • Page 159: Welding Conditions Of Wb-W350/W400

    3.12 Welding conditions of WB-W350/W400 3.12 Welding conditions of WB-W350/W400 This section describes the welding conditions that can be set when WB- W350 / W400 is connected. 3.12.1 About the welding condition parameters The welding conditions that can be set when WB- W350 / W400 is connected using the interface are shown in Table 3.12.1.

  • Page 160: Points For Setting The Conditions

    3.12 Welding conditions of WB-W350/W400 *2: RS control can be used only when using a servo torch. For details, refer to Section 1.2.4 in "Chapter 1 Introduction". 3.12.2 Points for setting the conditions The points to be observed when setting the welding conditions are set forth below. Concerning the welding current and wire feed speed The welding current (or wire feed speed) which is input as a welding condition becomes the average current (or average wire feed speed) during welding.

  • Page 161: To Adjust The Pulse Conditions

    3.12 Welding conditions of WB-W350/W400 3.12.3 To adjust the pulse conditions Basically, when adjusting the pulse conditions, it is enough to change the following three parameters. • Arc characteristic ..For hardening or softening the condition of the arc. • EN adjust....For adjusting the amount of wire penetrating into the base metal. •...
  • Page 162 3.12 Welding conditions of WB-W350/W400 What is the wave frequency? For the wave pulsed welding method periodical changes of the wire feed speed and the unit pulse condition can be made in low frequencies. Furthermore, synchronizing this periodic cycle, then the deposition rate can be increased / decreased and the vibrations of the molten pool can be made.

  • Page 163: Waveform Control With Dc Wave Pulsed Welding

    3.12 Welding conditions of WB-W350/W400 3.12.4 Waveform control with DC wave pulsed welding DC wave pulsed welding is essentially pulsed welding, where a wave frequency period consists of a low pulse section and high pulse section. The number of pulses in a low pulse section and high pulse section in each period depends on the wave frequency and pulse conditions.

  • Page 164: About The Welding Constants

    3.12 Welding conditions of WB-W350/W400 3.12.5 About the welding constants The welding conditions that can be set when WB- W350/W400 is connected using the interface are shown in Table 3.12.3. Welding condition parameters not included in this table cannot be used.

  • Page 165: Settgins On The Welding Power Source Side

    3.12 Welding conditions of WB-W350/W400 3.12.6 Settgins on the Welding Power Source Side In order to use the welding constants given below when WB-W350/400 is connected using this device, it is necessary to configure the settings on the welding power source side. ・Arc voltage direct detection ・Process in the fan failure ・Process in the shortage of input voltage...
  • Page 166 3.12 Welding conditions of WB-W350/W400 Table 3.12.4 Setting manner for each function Function Function Initial Function name Function type number value It switches ON/OFF for the function in this table. WIF-Digital function ON/OFF ON ：Available OFF：Not available It switches ON/OFF for the penetration adjustment function of the welding power source.

  • Page 167: Welding Conditions Of Wb-A350P/A500P

    3.13 Welding conditions of WB-A350P/A500P 3.13 Welding conditions of WB-A350P/A500P This section describes the welding conditions that can be set when WB- A350P / A400P is connected 3.13.1 About the welding condition parameters The welding conditions that can be set when WB- A350P / A400P is connected using the interface are shown in Table 3.13.1, Table 3.13.2.

  • Page 168: Frequency During Pulsed Welding

    3.13 Welding conditions of WB-A350P/A500P Table 3.13.2 Arc end conditions of WB- A350 P/ A400P Welding condition Welding condition AC-DC ― 〇 〇 AC waveform ○ ○ ○ Crater current ○ ○ ○ Crater time ○ ○ ○ Retract current ○...

  • Page 169: Ac-Dc Hybrid Welding

    3.13 Welding conditions of WB-A350P/A500P 3.13.4 AC-DC hybrid welding AC-DC hybrid welding is a type of welding that outputs AC (alternating current) and DC (direct current) alternately. Set the following conditions when AC-DC hybrid has been selected as the current output waveform. - AC-DC switching frequency - AC ratio The AC ratio is the ratio of the AC output duration to one period expressed as a percentage, and it...

  • Page 170: About The Welding Constants

    3.13 Welding conditions of WB-A350P/A500P 3.13.5 About the welding constants The welding conditions that can be set when WB-A350P/500P is connected using the interface are shown in Table 3.13.4. Welding condition parameters not included in this table cannot be used. Table 3.13.4 Welding conditions of WB-A350P/500P Item Inching/Retract speed...

  • Page 171: Settgins On The Welding Power Source Side

    3.13 Welding conditions of WB-A350P/A500P 3.13.6 Settgins on the Welding Power Source Side In order to use the welding constants given below when WB-A350P/500P is connected using this device, it is necessary to configure the settings on the welding power source side. ・Process in the fan failure ・Process in the shortage of input voltage ・Arc outage detect time (Arc End)
  • Page 172 3.13 Welding conditions of WB-A350P/A500P Table 3.13.5 Setting manner for each function Function Function Initial Function name Function type number value It switches ON/OFF for the function in this table. WIF-Digital function ON/OFF ON ：Available OFF：Not available It designates the process on the robot side when the welding power source detects the fan Process in the fan...

  • Page 173: Chapter 4 Maintenance

    Chapter 4 Maintenance This chapter describes the maintenance function and warranty of the interface. 4.1 Displaying the Welding Interface (Digital) version........4-1 4.2 List of Welding Interface (Digital) error codes ..........4-2 4.3 Errors of Welbee Inverter series welding power source......4-4 4.3.1 Error code list..................4-4 4.3.2 How to reset an error indication ............4-6 4.4 Notes on Scope of Warranty and Liability ...........4-7 4.4.1 The product for a warranty target ............4-7...

  • Page 174: Displaying The Welding Interface (Digital) Version

    4.1 Displaying the Welding Interface (Digital) version 4.1 Displaying the Welding Interface (Digital) version The version of the internal firmware of Welding Interface (Digital) can be checked with the following procedure. Display the firmware version Turn ON the power of the robot controller and the welding power source connected to the interface.

  • Page 175: List Of Welding Interface (Digital) Error Codes

    4.2 List of Welding Interface (Digital) error codes 4.2 List of Welding Interface (Digital) error codes When an error occurs in the interface, the error code is displayed 1 digit at a time on the 7-segment LED on Welding Interface (Digital)board. For example, if E-900 occurs, the error code is displayed as 'E' -> '-' -> '9' -> '0' ->...
  • Page 176 4.2 List of Welding Interface (Digital) error codes Failure Error general Contents of failure Measure code description  Check that the USB memory has been inserted correctly into the interface. The interface does not support the hot USB memory The USB memory cannot plugging of USB memory.

  • Page 177: Errors Of Welbee Inverter Series Welding Power Source

    4.3 Errors of Welbee Inverter series welding power source 4.3 Errors of Welbee Inverter series welding power source This section describes the errors detected by the Welbee Inverter series welding power source. 4.3.1 Error code list When using a Welbee Inverter series welding power source to connect to a robot, refer to table Table 4.3.1 that shows the error codes in the front panel and on the teach pendant of the robot.
  • Page 178 4.3 Errors of Welbee Inverter series welding power source Table 4.3.1 Error code list of Welbee Inverter series welding power source Digital meter Error Error code of display Contents of error supporting release Left Right robots method DM/DM(S-2)/DR /DP/DPR Motor over current error A5023 For DL/DL(S-2) A5095...

  • Page 179: How To Reset An Error Indication

    4.3 Errors of Welbee Inverter series welding power source 4.3.2 How to reset an error indication If an error code is displayed on the front panel of the Welbee Inverter Series welding power source connected to the robot, the error code display cannot be reset with the "f12 <Failure Reset>” key on the teach pendent or "External reset"...

  • Page 180: Notes On Scope Of Warranty And Liability

    4.4 Notes on Scope of Warranty and Liability 4.4 Notes on Scope of Warranty and Liability 4.4.1 The product for a warranty target It is only as follows the composition of a ”Table 1.3.1 Configuration”. - Welding Interface (Digital) board （Model type : L22440C） Fuse, Communication cable, Power cable of Ref No.(1) in Table 1.3.1 is outside for a warranty.

  • Page 181: Service In Warranty Period

    4.4 Notes on Scope of Warranty and Liability 4.4.5 Service in Warranty Period (1) In case any failure occurs or for information on regular inspection, contact us (or our appointed service providers). (2) Service expense payment principle is as follows: (A) In case of affected product failure is attributed to manufacturing: If we deem it necessary to repair the equipment on-site (domestic location only) within above warranty period, we will dispatch engineer for repair work without charge.

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