Related Manuals for Wittenstein cyber motor simco SIM2002D
Summary of Contents for Wittenstein cyber motor simco SIM2002D
- Page 1 ® simco drive SIM2002D, SIM2010D, SIM2015D Operating Manual 4022-D033499 Revision: 11a...
- Page 3 Copyright © WITTENSTEIN cyber motor GmbH 2019 This documentation is copyright protected. WITTENSTEIN cyber motor GmbH reserves all the rights to photo-mechanical reproduction, copying, and the distribution by special processes (such as computers, file media, data networks), even in parts.
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Page 4: Table Of Contents
® Operation Manual simco drive Contents 5.3.1 Dimensions IP20 About this manual 5.3.2 Mounting options IP20 Signal words 5.3.3 Demounting IP20 Safety symbols 5.3.4 Installation space IP20 Design of the safety instructions 5 5.3.5 Environmental conditions for Information symbols vibration/shock IP20 Safety 5.3.6 Mounting position IP20 Approvals... - Page 5 ® Operation Manual simco drive 6.5.3 Motor circuit protection Tightening torques Startup and operation 10 Instructions for STO safety Safety instructions function Startup software 10.1 Installation space Displays on the drive amplifier 36 10.2 STO wiring 7.3.1 Displays on device version 10.3 Important information for STO 44 decentral IP65 10.4 Intended use of STO...
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Page 6: About This Manual
® Operation Manual simco drive 1 About this manual ® This manual contains necessary information to safely use the simco drive amplifier, hereinafter referred to as the drive amplifier. The operator must ensure that this operating manual is read through by all persons assigned to install, operate, or maintain the drive amplifier, and that they fully comprehend them. -
Page 7: Design Of The Safety Instructions
® Operation Manual simco drive 1.3 Design of the safety instructions Explanatory text describes the consequences of not complying with the instructions. · Instructional text describes directly what to do. 1.4 Information symbols The following information symbols are used: · Indicates an action to be performed Ü... -
Page 8: Conformity With Ul/Cul
® Operation Manual simco drive 2.1.2 Conformity with UL/cUL This drive amplifier is approved under the UL (Underwriters Laboratories Inc.) reference number E481224 and falls under the category Power Conversion Equipment (NMMS, NMMS7). The following products are approved in accordance with USL/CNL – "Open Type servo amplifier": SIM2002D-CCSA-CA00-0000-0000, SIM2002D-CCSA-EC00-0000-0000, SIM2002D-CCSA- PN00-0000-0000, SIM2002D-CCSA-EI00-0000-0000, SIM2002D-CCSA-SC00-0001-0000, SIM2010D-CCSA-CA00-0000-0000, SIM2010D-CCSA-EC00-0000-0000, SIM2010D-CCSA-... -
Page 9: Ec Directive
® Operation Manual simco drive 2.2 EC directive The drive amplifier is subject to the following EC directive: Machinery Directive (2006/42/EC) Electromagnetic compatibility (EMC) (2014/30/EU) RoHS Directive (2011/65/EU) Startup is prohibited within the scope of the EC directives until it has been determined that the machine/system in which this drive amplifier is installed corresponds to the regulations within these directives. -
Page 10: Improper Use
® Operation Manual simco drive 2.7 Improper use The drive amplifiers are not suitable for operation of motors other than EC synchronous servo motors or motors with non-compatible feedback systems. In addition, the following applications are excepted from intended use: Life-sustaining medical devices Applications in explosive areas Use in nuclear plants... -
Page 11: Description Of The Simco Drive
® Operation Manual simco drive ® 3 Description of the simco drive 3.1 Identification of the drive amplifier The identification plate is fitted on the side or the front of the drive amplifier. Designation Designation Code Fieldbus type Article code Material number (customer specific) Intermediate voltage Protection class... -
Page 12: Electrical Data
® Operation Manual simco drive 3.3 Electrical data Electrical data Unit SIM2002D SIM2010D SIM2015D Nominal supply voltage, V DC intermediate circuit Nominal power Maximum intermediate voltage V DC 16.. 56 16.. 56 16.. 56 Logic power supply V DC 24 ± 10% 24 ±... -
Page 13: Ambient Conditions
® Operation Manual simco drive 3.4.4 Ambient conditions Ambient temperature during operation: 0 .. 45 °C for nominal data, in order to meet the UL conformity, the ambient temperature during operation must not exceed 40 ° C Air humidity during operation: Relative humidity < 85%, non-condensing Installation altitude: <... -
Page 14: Mechanical Installation
® Operation Manual simco drive 5 Mechanical installation 5.1 Safety instructions · For the mechanical installation, the ESD instructions must be observed. · The drive amplifier (control cabinet version) must be protected from fog, water and penetration of metallic dust in the electrical cabinet. ·... -
Page 15: Mounting Options Ip65
® Operation Manual simco drive 5.2.2 Mounting options IP65 Mounting material: 4 cylinder head screws with hexagon socket ISO 4762 - M 6 – 8.8 Required tool: Hex key AF 5 Tightening torques see Chapter 9.1 Tightening torques 5.2.3 Installation space IP65 The installation size must be sufficiently large. -
Page 16: Device Version Ip20 Decentral Sim20Xxd-Cc
® Operation Manual simco drive 5.3 Device version IP20 decentral SIM20xxD-CC... 5.3.1 Dimensions IP20 Mechanical specifications Weight (kg) Height without plug [mm] Width [mm] 44,25 Depth without plug [mm] 5.3.2 Mounting options IP20 The drive amplifier may be mounted on a top-hat rail of type TS 35 using the integrated top- hat clip. -
Page 17: Demounting Ip20
® Operation Manual simco drive 5.3.3 Demounting IP20 The demounting of the drive can be done by pressing down and pulling the drive out of the top-hat rail. 5.3.4 Installation space IP20 The central variant of the drive amplifier is designed for installation in the control cabinet. 5.3.5 Environmental conditions for vibration/shock IP20 The drive amplifier fulfills the following specifications: Vibration according to DIN EN 60068-2-6:2008... -
Page 18: Mounting Position Ip20
® Operation Manual simco drive 5.3.6 Mounting position IP20 The mounting position and minimum clearance must be established as in the following figure: 5.3.7 Ventilation/cooling IP20 Ensure that there is sufficient air circulation in the closed control cabinet. The airflow at the bottom air intake of the device has to be at least 0.8 m/s so that the device is sufficiently cooled under standard operational conditions. -
Page 19: Requirements For Power Adapters And Supply Voltage
® Operation Manual simco drive 6.2 Requirements for power adapters and supply voltage The drive amplifier's 24 VDC logic supply and 48 VDC power supply must be provided using power adapters or supply voltage sources with safe extra low voltage in SELV/PELV design to IEC 60950 / EN 60204. -
Page 20: Connection Diagram Ip65
® Operation Manual simco drive 6.3.2 Connection diagram IP65 The following illustration shows the principal connection diagram of the drive amplifier: en-18 4022-D033499 Revision: 11a... -
Page 21: X1: Resolver
® Operation Manual simco drive 6.3.3 X1: Resolver Figure Signal Function Input/output name COS+ Cosine trace S1 Input COS- Cosine trace S3 Input SIN+ Sine trace S2 Input SIN- Sine trace S4 Input REF+ Reference trace R1 Output REF- Reference trace R2 Output N.C. -
Page 22: X3: Encoder
® Operation Manual simco drive 6.3.5 X3: Encoder · The plug may only be inserted when the drive amplifier is in a de-energized state. Via the encoder interface X3, fully digital encoder systems with the protocols EnDat 2.2 and BISS C are supported. The encoder interface has a 5 V power supply, secured with a self-resetting fuse, with a current rating of 250 mA. -
Page 23: X5: Diagnostic Interface Rs232
® Operation Manual simco drive Connection Properties Unit Minimum Nominal Maximum value value value DOUTx Output voltage V DC Output current mA DC Output resistance kOhm Refresh rate VCC24 Voltage V DC Current mA DC 6.3.7 X5: Diagnostic interface RS232 Figure Signal Function... -
Page 24: Sercos
® Operation Manual simco drive 6.3.9 X6/X7: Fieldbus interface EtherCat, PROFINET, EtherNet/IP and SERCOS III - The signals are galvanically isolated from the logic and power of the drive. Figure Pin no. Signal name Function Transmit Data + Receive Data + Transmit Data - Receive Data - Plug type on drive amplifier: M12, 4-pin, female, D-coded at X6 and X7... - Page 25 ® Operation Manual simco drive 6.3.11 X9: Motor connection · The plug may only be inserted when the drive amplifier is in a de-energized state. The encoder supply (pin 1 + 2) and encoder signals (pin 3 .. 8) are galvanically isolated from the power of the drive amplifier.
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Page 26: X8 Power Supply
® Operation Manual simco drive 6.4 Connection assignments device version IP20 central SIM20xxD-CC... 6.4.1 Overview of plug connections IP20 The following illustration shows the arrangement of the plug connections with associated label on the drive amplifier: Function Connector type at device Connector type at cable Fieldbus interface input RJ45 socket... -
Page 27: Connection Diagram Ip20
® Operation Manual simco drive 6.4.2 Connection diagram IP20 The following illustration shows the principal connection diagram of the drive amplifier: Revision: 11a 4022-D033499 en-25... -
Page 28: Grounding And Functional Ground
® Operation Manual simco drive 6.4.3 Grounding and functional ground In order to maintain conformity with the EMC limit values and ensure the functioning of the drive amplifier the housing of the drive amplifier must be connected to the control cabinet's functional ground with low impedance. -
Page 29: X1/X2: Fieldbus Interface
® Operation Manual simco drive 6.4.5 X1/X2: Fieldbus interface CANopen The CAN reference ground is identical to the logic reference ground. The CAN signals are galvanically isolated from the power of the drive amplifier. Figure Signal Function CAN_H CAN High CAN_L CAN Low CAN_GND... -
Page 30: X3: Rs232
® Operation Manual simco drive 6.4.7 X3: RS232 Figure Signal Function Input/ output Transmit Data Output Receive Data Input Reference ground N.C. Plug type on drive amplifier: MOD JACK – MJLS 6P6C Connection Properties Unit Minimum Nominal Maximum value value value TxD / RxD Baud rate... -
Page 31: X4: Encoder
® Operation Manual simco drive 6.4.8 X4: Encoder · The plug may only be inserted when the drive amplifier is in a de-energized state. Via the encoder interface X4, fully digital encoder systems with the protocols EnDat 2.2 and BISS C are supported. The encoder interface has a 5 V power supply, secured with a self-resetting fuse, with a current rating of 250 mA. -
Page 32: X5: Resolver
® Operation Manual simco drive 6.4.9 X5: Resolver Figure Signal name Function Input/output COS+ Cosine trace S1 Input COS- Cosine trace S3 Input SIN+ Sine trace S2 Input SIN- Sine trace S4 Input REF+ Reference trace Output REF- Reference trace Output N.C. -
Page 33: X6: Digital I/O
® Operation Manual simco drive 6.4.10 X6: Digital I/O · An external power supply most be connected to supply the digital outputs. The digital outputs are galvanically isolated from the logic and power of the drive amplifier. The digital outputs are short-circuit proof. Figure Signal Function... -
Page 34: X7: Motor Connection
® Operation Manual simco drive 6.4.11 X7: Motor connection The intermediate voltage - (pin 2) is connected inside the device to the housing as a functional ground. Figure Signal Function Input / name output DCBus+ Intermediate Input voltage + DCBus- Intermediate Input voltage -... -
Page 35: X8: Power Supply
® Operation Manual simco drive 6.4.12 X8: Power supply The logic supply is galvanically isolated from the intermediate voltage. The safety input STO is galvanically isolated from the intermediate voltage. Figure Signal Function Input/ name output VCC24 Logic supply + 24 VDC Input Safe Torque off input Input... -
Page 36: Fuses
® Operation Manual simco drive 6.5 Fuses 6.5.1 Fuses on device version decentral IP65 · The power supplies are to be secured with the fuses specified in the table: Fuses Logic supply (F2) Fuse or similar with max. 4 AT X8 (pin 1 + 2) Power supply (F1) Fuse or similar with max. -
Page 37: Startup And Operation
® Operation Manual simco drive 7 Startup and operation 7.1 Safety instructions For secure application of the drive amplifier, the following regulations must be observed: Connection and operating instructions Local regulations EC regulations and the EC Machinery Directive · The housing temperature on the drive amplifier can reach 80 °C during operation. -
Page 38: Displays On The Drive Amplifier
® Operation Manual simco drive 7.3 Displays on the drive amplifier 7.3.1 Displays on device version decentral IP65 Three multicolor LEDs (P1-P3) in the colors green and red are available on the drive amplifier for status and fault messages. Function Status of the drive Status of the fieldbus Fault status of the fieldbus... -
Page 39: Led P2 Status Fieldbus
® Operation Manual simco drive 7.3.1.2 LED P2 Status fieldbus CANopen: Status Meaning Drive amplifier has no power supply or is defective Flashes The CAN node is in the status PRE- green OPERATIONAL (rapidly) Green The CAN node is in the status OPERATIONAL Flashes The CAN node is in the status STOPPED... -
Page 40: Led P3 Fault Status Fieldbus
® Operation Manual simco drive SERCOS III: State LED Meaning Sercos communication not available flashes SERCOS communication will be green established glows Sercos phase 4 attained green 7.3.1.3 LED P3 Fault status fieldbus CANopen: Status Meaning The CAN node is ready for operation The CAN node is defective EtherCAT: Status... - Page 41 ® Operation Manual simco drive SERCOS III: State LED Meaning the fieldbus is ready glows red Sercos communication error or Sercos connection is not established yet 7.3.2 Displays on device version central IP20 Three multicolor LEDs (P1-P4) are available on the drive amplifier for status and fault messages.
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Page 42: Led P1 Status Drive
® Operation Manual simco drive 7.3.3 LED P1 Status drive Status Meaning Drive amplifier has no power supply or is defective Flashes Drive amplifier is in functional state and output green stage disabled Green Drive amplifier is in functional state and output stage enabled 7.3.4 LED P2 Fault status drive Status... -
Page 43: Led P4 Fault Status Fieldbus
® Operation Manual simco drive Profinet: Status Meaning Profinet interface not ready Green Profinet interface is ready EtherNet/IP: Status Meaning Drive amplifier has no power supply or EtherNet/IP interface not ready Flashes EtherNet IP - Interface is ready for green communication however there is no active communication Green... - Page 44 ® Operation Manual simco drive EtherCAT: Status Meaning The bus is ready for operation The bus is defective Profinet: Status Meaning There is communication with a Profinet controller No connection available Flashes Connection available however there is no active communication with an I/O controller EtherNet/IP: Status...
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Page 45: Maintenance And Disposal
® Operation Manual simco drive 8 Maintenance and disposal 8.1 Maintenance The drive amplifiers are maintenance free. Opening the drive amplifier voids the warranty. 8.2 Repairs The drive amplifier may only be repaired by the manufacturer. Opening the drive amplifiers voids the warranty and safety according to the specified standards is no longer ensured. -
Page 46: Installation Space
® Operation Manual simco drive 10.1 Installation space A drive amplifier in IP20 design should be installed in a space that will ensure reliable operation of the drive amplifier. The installation space must meet the requirements of protection class IP54 at least. 10.2 STO wiring In the case of single-channel control, if the wiring for the STO signals is situated outside a control cabinet, it must be routed in a permanent installation and protected from external... -
Page 47: Technical Specifications And Sto Pin Assignment
® Operation Manual simco drive 10.6 Technical specifications and STO pin assignment STO input Specifications STO inactive input voltage 21.6 to 26.4 VDC STO active input voltage open Input current 25 to 45 mA Response time (time between activation of STO <... -
Page 48: Sim20Xxd-Cc
® Operation Manual simco drive 10.7.2 STO device version: IP20 central SIM20xxD-CC… SIL 2 / category 3 PLd: SIL 3 / category 4 PLe: en-46 4022-D033499 Revision: 11a... -
Page 49: Function Description
® Operation Manual simco drive 10.8 Function description Use of the STO safety function requires the inputs STO and STO GND to be connected to the outputs of a safety control or safety relay that fulfills at least the requirements of PLd to EN 13849-1 or SIL 2 to EN 61508. -
Page 50: Safe Operation Sequence
® Operation Manual simco drive 10.8.1 Safe operation sequence If an application requires controlled braking before the use of the STO function, the drive must be braked first and the STO function must be triggered with a time delay: Controlled braking of drive Once standstill is reached, disable the drive amplifier In the case of a suspended load, mechanically lock the drive as well Trigger STO...
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