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Summary of Contents for Novus DIGIRAIL OEE
- Page 1 DIGIRAIL OEE USER GUIDE V1.0x D NOVUS AUTOMATION 1/33...
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Page 2: Table Of Contents
6.4.4 GATEWAY MQTT RS485 ................................... 17 MODBUS-TCP PROTOCOL ....................................18 COMMANDS ........................................ 18 REGISTERS TABLE ....................................18 CONFIGURATION SOFTWARE ..................................22 CONFIGURING DIGIRAIL OEE WITH NXPERIENCE..........................22 8.1.1 GENERAL INFORMATION ................................. 22 8.1.2 COMMUNICATION ..................................... 23 8.1.3 CHANNELS ......................................27 DIAGNOSTICS ...................................... -
Page 3: Safety Alerts
All safety recommendations appearing in this manual must be followed to ensure personal safety and prevent damage to the instrument or system. If the instrument is used in a manner other than that specified in this manual, the device’s safety protections may not be effective. NOVUS AUTOMATION 3/33... -
Page 4: Presentation
PRESENTATION The DigiRail OEE is the ideal tool to read the sensors that monitor the operation of machines, devices or processes. Among its many applications, this multi input module allows you to count operation time and downtime and the amount of approved and rejected parts, signal the need for preventive or corrective maintenance or monitor operating conditions in general. -
Page 5: Identification
IDENTIFICATION DEVICE OVERVIEW Built in ABS+PC and with IP20 protection rating, the DigiRail OEE has high quality housing, three LEDs on its front and a protection cover with detachable faces to pass the sensors, as shown in the figure below:... -
Page 6: Installation
INSTALLATION MECHANICAL INSTALLATION As shown in the figure below, the DigiRail OEE can be installed on DIN 35 mm rail. You must fix it with its back clips: DIN rail installation In addition, the device also has two holes to fix it with screws, as shown in the figure below: Installation with screws The DigiRail OEE has a removable protection cover to protect its connection terminals. -
Page 7: Dimension
4.1.1 DIMENSION The DigiRail OEE has the following dimensions: Device dimensions with the protection cover Device dimensions without the protection cover The DigiRail OEE protection cover has the following dimensions: Dimensions of the protection cover NOVUS AUTOMATION 7/33... -
Page 8: Electrical Installation
ELECTRICAL INSTALLATION The DigiRail OEE has three detachable connection terminals for the connection of the external power supply, RS485, digital inputs and outputs and analog inputs, as shown in the figure below: Electrical connections To connect the sensors, you must previously remove the connection terminals from the device and observe the enumeration recorded in the housing, as shown in the figure of electrical connections above. -
Page 9: Digital Input
4.2.2 DIGITAL INPUT The DigiRail OEE has digital input channels that can be configured in “Counting” or “Event” modes. Regardless of the selected function, you must configure the type of sensor connected to the input: PNP, NPN or Dry Contact. After that, select the edge of the digital signal to generate the count or event: Rising edge, falling edge or both edges. -
Page 10: Digital Output
The connection to the digital outputs is made at the corresponding terminals, as shown in the figure below: Digital outputs LED INDICATORS The DigiRail OEE has three LEDs, located on the front of the device, as shown in the figure below: LED indicators The operation and description of each LED are as follows:... -
Page 11: Communication Interfaces
USB INTERFACE The DigiRail OEE has a USB port, located on the side of the housing, to configure and perform the device diagnostic. You must use a USB cable in the standard micro-USB (not supplied) to connect the device with a desktop or notebook. -
Page 12: Ethernet Interface
ETHERNET INTERFACE The DigiRail OEE - ETH has an Ethernet interface, located next to the device terminals, as shown in the figure below: Ethernet interface If the Ethernet interface is enabled and the device is connected to an Ethernet network, the LED , located on the front of the device, will remain lit. -
Page 13: Mqtt Protocol
MQTT PROTOCOL The DigiRail OEE is compatible with Message Queue Telemetry Transport (MQTT) protocol, which allows publishing data in the cloud, and supports the following MQTT Brokers: Google Cloud, Microsoft Azure, AWS, NOVUS Cloud and generic MQTT Brokers. This chapter describes the structure of the data published in the cloud and introduces the structure to send settings to the device. -
Page 14: Events
This step is called “response”. For details on sending configurations via MQTT to DigiRail OEE, you should refer to the MQTT Protocol document available on the product page on the NOVUS website. -
Page 15: Output
"output": {} THE FORMAT OF THE RESPONSE TO OBTAIN THE STATE OF THE OUTPUTS IS THE SAME FORMAT AS THE RESPONSE TO THE COMMAND TO MODIFY THEM: "device_id": "device0", "timestamp":1585819219, "reported": { "output": { "error": 0, "out1":1, "out2":1 NOVUS AUTOMATION 15/33... -
Page 16: Reset Counters
In this example, digital channels 1, 3, 5 and 6 do not appear in JSON desired, since you do not want to reset your counters. • 6.4.3 GET DIAGNOSTIC The get diagnostic command returns diagnostic data from the device. REQUEST GET DIAGNOSTIC: "timestamp":1585819219, "desired" "diag" : {} RESPONSE GET DIAGNOSTIC: "device_id": "device0", "timestamp":1585819219, "reported" "diag": { "title": "Pci v2", "location":"home", "curr_timestamp":1589326517, NOVUS AUTOMATION 16/33... -
Page 17: Gateway Mqtt Rs485
RS485 serial interface. To send commands remotely, it is necessary to connect another MQTT client to the Broker to which the DigiRail OEE is connected and, in the sequence, register in the topic configured for command confirmation. The command must then be published in the topic configured in DigiRail OEE to receive commands. -
Page 18: Modbus-Tcp Protocol
MODBUS-TCP PROTOCOL The DigiRail OEE is compatible with Modbus-TCP protocol, the data communication protocol used to connect the device to supervisory control and data acquisition systems (SCADA). It supports up to 3 simultaneous connections, allowing up to 3 Modbus-TCP masters to monitor it at the same time. - Page 19 Last event timestamp. 32-bit. Unix format. HR_CHD2_TIME_STAMP_LAST_LOW Reserved. HR_CHD3_STATUS Digital channel status: NOT_CONFIGURED 0; OK 1; CONFIG_ERROR 2. HR_CHD3_VALUE_HIGH Counting mode: Counter value in 32-bit. Event mode: Logical input level. HR_CHD3_VALUE_LOW HR_CHD3_TIME_STAMP_LAST_HIGH Last event timestamp. 32-bit. Unix format. HR_CHD3_TIME_STAMP_LAST_LOW NOVUS AUTOMATION 19/33...
- Page 20 Note: This is the same value as the cloud publication. HR_CH2_SENSE_USER_RANGE_L Reserved. HR_MQTT_LAST_UPDATE_YEAR Year of last sending to the MQTT Broker. HR_MQTT_LAST_UPDATE_MONTH Month of the last sending to the MQTT Broker. HR_MQTT_LAST_UPDATE_DAY Day of the last sending to the MQTT Broker. NOVUS AUTOMATION 20/33...
- Page 21 Logical level of digital input 2. HR_CHD3_LEVEL, Logical level of digital input 3. HR_CHD4_LEVEL, Logical level of digital input 4. HR_CHD5_LEVEL, Logical level of digital input 5. HR_CHD6_LEVEL, Logical level of digital input 6. Table 08 – Registers table NOVUS AUTOMATION 21/33...
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Page 22: Configuration Software
CONFIGURATION SOFTWARE The NXperience software is the main tool to configure and perform the DigiRail OEE diagnosis and allows you to explore all the device's features, communicating through its USB interface or via Modbus-TCP. However, NXperience is not a supervisory system and has no MQTT Broker functionality. -
Page 23: Communication
This tab is specific to the DigiRail OEE – ETH model. Ethernet model Obtaining Address: Allows you to configure the way in which DigiRail OEE - ETH will acquire an IP: DHCP (Dynamic Host Configuration • Protocol), protocol that allows the IP address (Internet Protocol) to be assigned by the network server, or Static, which allows the user to define the IP address, the subnet mask and the default gateway for the connection. - Page 24 Wi-Fi Configuration: • o Access Point SSID: Allows you to enter the name of the Wi-Fi network to which DigiRail OEE – WRL will try to connect to. The field allows up to 32 alphanumeric characters. o Access Point Password: Allows you to enter the Wi-Fi network password to which DigiRail OEE – WRL will try to connect to. The field allows up to 21 alphanumeric characters.
- Page 25 Cloud: Allows you to configure the platform to be used during the connection with the MQTT Broker: Generic platform, Google Cloud, Amazon • AWS, Microsoft Azure or NOVUS Cloud. Depending on the option chosen, the parameters will adjust to meet the specific requirements of the platform. To customize all the parameters, select the “General” option.
- Page 26 Baud Rate: Allows you to configure the Baud Rate to be used by RS485: 1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115200. • Parity: Allows you to configure the parity to be used by the RS485 interface: Even, odd or none. • NOVUS AUTOMATION 26/33...
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Page 27: Channels
Reset Mode: Allows you to configure the reset mode of the selected channel: Periodic and/or MQTT/Modbus TCO. You can set the Periodic • mode on the ALL CHANNELS tab (see the ALL CHANNELS section of this chapter). NOVUS AUTOMATION 27/33... -
Page 28: Diagnostics
It allows you to configure the periodic reset mode of the digital channels configured in “Periodic” mode (see the CHANNELS section of this chapter). DIAGNOSTICS You can view the DigiRail OEE diagnostics tab by clicking the Diagnostics button located on the NXperience home screen. 8.2.1 INFORMATION General configuration Device Tag: Displays the device tag. -
Page 29: Inputs
Engineering Unit Value: Displays the value measured by the channel in V or mA, depending on the type of channel configured. • 8.2.3 OUTPUTS Output diagnostics This section allows you to force outputs 1 and 2 in on or off state by clicking the On button, in addition to displaying the current state of each output. NOVUS AUTOMATION 29/33... -
Page 30: Connectivity
8.2.4 CONNECTIVITY Connectivity ETHERNET This section will present parameters related to the device model: DigiRail OEE – ETH or DigiRail OEE – WRL. Wi-Fi Quality: Displays the quality of the Wi-Fi signal in percentage value. • Gateway Connection: Displays information on the current status of the Gateway connection. -
Page 31: Technical Specification
1800 logs with 2 analog inputs enabled and the 6 digital inputs in Count mode*. • USB 2.0 Interface; • Ethernet Interface (10/100 Mbps) with RJ45 connector; • DigiRail OEE – ETH Model RS485 communication interface with Modbus RTU protocol in • Gateway mode. Communication Interfaces USB 2.0 Interface;... -
Page 32: Certification
ISED SAR procedure VIBRATION TESTS The device is in accordance with the vibration tests in the profile described in IEC 60068-2-6 (2007) - Environmental Testing - Part 2: Tests - Test Fc: Vibration (Sinusoidal). NOVUS AUTOMATION 32/33... -
Page 33: Warranty
WARRANTY Warranty conditions are available on our website www.novusautomation.com/warranty. NOVUS AUTOMATION 33/33...
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