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2 ½" – 4" Magnum 20 Maintenance Instructions
READ INSTRUCTIONS IN FULL BEFORE INSTALLATION.
QUESTIONS? CALL 916-760-4524 M-F 8:00 AM – 4:30 PM PST
At Backflow Direct we are committed to making our products as easy to install as possible. We design for
most contingencies, but installation may be different based on your regional regulations or system design.
We are continually improving our products and instructions – please help us by providing recommendations
as to how we can improve or products or instructions.
If you have any difficulties at all, please give us a call. Thank you for purchasing our product!
IMPORTANT NOTE: We use Stainless Steel Hardware where possible. Therefore, it is best to have Silver Anti-
seize available to use on all non-wetted bolts—only a small amount is needed.
WARRANTY INFORMATION: Please visit our website for our official warranty www.backflowdirectwarranty.com
REV: A | 03/02/2018 | BD-INST-020
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Summary of Contents for Backflow Direct Magnum 20
- Page 1 QUESTIONS? CALL 916-760-4524 M-F 8:00 AM – 4:30 PM PST At Backflow Direct we are committed to making our products as easy to install as possible. We design for most contingencies, but installation may be different based on your regional regulations or system design.
- Page 2 Wood Block – 1” x 2” x 16” QUESTIONS: Please call us at 916-760-4524 M-F 8:00 AM – 4:30 PM PST or email us at techhelp@backflowdirect.com Page 2 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 3 (B) clockwise to the closed position. Flag perpendicular to flow (A). Slowly rotate Shut-Off Valve #1 Handle (C) clockwise to the closed position. Flag perpendicular to flow (A). Page 3 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 4 Using the Backflow Direct test cock wrench or a small adjustable wrench open Main Test Cock Number 2. Page 4 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 5 Remove access port cover plate (C). Do not remove Access Port O-ring (D). Page 5 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 6 Module in the downstream direction until the First Check Module can easily be removed from the access port by hand. FLOW Page 6 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 7 Module in the upstream direction until the Second Check Module can easily be removed from the access port by hand. FLOW Page 7 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 8 Disk Retainer Screws (F). • Do not cross thread Disk Retaining Screws (F). Page 8 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 9 Page 9 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 10 Disk Retainer Screws (F). • Do not cross thread Disk Retaining Screws (F). Page 10 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 11 In order to maintain the performance of the valve pay attention to the proper orientation of the check module. Page 11 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 12 Recommended Torque for the Check Retainer Bolts Binding is 50 Ft. Lb. Page 12 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 13 Check Towers will result in permanent damage to First Check Modules. Page 13 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 14 Bolts (D) alternating from one side of the valve to the other. Page 14 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 15 2. Double check to be certain that all Cover Bolts are Tightened (B) FLOW Page 15 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...
- Page 16 Yellow/Orange Position Indicator Flags must be parallel to mainline water flow for Backflow Valve to be functional (C). Page 16 of 16 BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC BD-INST-020 | Rev A | 03/02/2018 | Copyright 2011 Backflow Direct, LLC...