CSM HV DTemp Series User Manual
  1. Manuals
  2. Brands
  3. CSM Manuals
  4. Measuring Instruments
  5. HV DTemp Series
  6. User manual

CSM HV DTemp Series User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HV DTemp Measurement System
User Guide
Version 01.00
Innovative Measurement and Data Technology

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HV DTemp Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CSM HV DTemp Series

Summary of Contents for CSM HV DTemp Series

  • Page 1 HV DTemp Measurement System User Guide Version 01.00 Innovative Measurement and Data Technology...
  • Page 2 (e.g. documentation, configuration software and firmware) are made available on the CSM website. To keep up to date, it is therefore recommended that you check the download area of the CSM website for updates at least once a month.

  • Page 3: Table Of Contents

    HV DTemp Measurement System – Contents Contents 1 Introduction 1.1 About this user guide . 1.2 Symbols and writing conventions 1.3 Warning . 1.4 Directive . 1.5 Liability disclaimer 1.6 Warranty and exclusion of warranty 1.7 ESD information 1.8 Abbreviations and module designations . 1.8.1 General abbreviations 1.8.2 Module designation .
  • Page 4 HV DTemp Measurement System – Contents 4.3.2 HV DTemp-P central unit connectors . 19 4.3.2.1 CAN sockets . 19 4.3.2.2 8-pin LEMO Redel multi connector . . 20 4.3.2.3 Ground connection . . 20 4.3.2.4 Connecting the cables . . 20 4.3.2.5 Connecting the power supply.

  • Page 5: Introduction

    HV DTemp Measurement System – Introduction 1 Introduction 1.1 About this user guide This guide contains important information on mounting, installation and configuration of the product. The complete document should be read carefully before installation and initial start-up. 1.2 Symbols and writing conventions Symbol/note Meaning Example of application...

  • Page 6: Warning

    HV DTemp Measurement System – Introduction 1.3 Warning A warning indicates specifically or potentially dangerous situations. Failure to follow a war- ning could result in injury or death to persons and/or damage to property. This guide contains warnings that the user must observe to ensure safe operation and to prevent injury to persons and damage to property.

  • Page 7: Directive

    CSM GmbH is not liable for technical or editorial errors or missing information. CSM GmbH assumes no liability for damage resulting from improper use of the product and/ or non-observance of the product documentation, in particular the safety instructions.

  • Page 8: Warranty And Exclusion Of Warranty

    HV DTemp Measurement System – Introduction 1.6 Warranty and exclusion of warranty The warranty covers the safety and functionality of the product within the warranty period. Excluded from the warranty are claims based on possible consequential damages caused by malfunction or non-function of the product. The warranty shall become invalid if: the product is handled improperly, prescribed maintenance intervals are not observed,...

  • Page 9: Abbreviations And Module Designations

    HV DTemp Measurement System 1.8 Abbreviations and module designations 1 8 1 General abbreviations Abbreviation Meaning Association for Standardization of Automation and Measuring Systems: ASAM registered association coordinating the development of technical standards → asam.net Controller Area Network: serial bus system developed by Bosch for networking ECUs in vehicles CANopen over EtherCAT®: protocol for use of the CANopen family of profiles over EtherCAT®...

  • Page 10: Module Designation

    HV DTemp Measurement System 1 8 2 Module designation The CSM product portfolio offers CAN- and ECAT-based measurement modules for standard and high-voltage (HV) measurements. These measurement modules are mounted in either MiniModule or 19-inch slide-in housings. Standard MiniModules for CAN feature gold-ano- dized, ECAT measurement modules feature silver-anodized module housings.
  • Page 11 Where applicable, further product characteristics are indicated in the name of the indivi- dual module types (measurement range, sensor supply, measurement data rate). → Further information can be found on the CSM website in the "Products" section. User Guide...

  • Page 12: Safety Instructions

    HV DTemp Measurement System – Safety Instructions 2 Safety Instructions This chapter contains important safety information. Please read the following paragraphs carefully. 2.1 General Safety Instructions HV DTemp measurement systems are designed and manufactured to comply with the relevant safety standards. Nevertheless the risk to the life of users and of property damage cannot be excluded.

  • Page 13: Obligations Of The Operator

    HV DTemp Measurement System – Safety Instructions NOTE! HV DTemp-P central units comply with the safety standard EN 61010-1:2010. All input channels are insulted against each other as well as against supply voltage and CAN signals. This reinforced isolation is designed for a maximum of 1000 V RMS.

  • Page 14: Intended Use

    Compliance with the intended use also means that this user guide must be carefully read and the instructions contained must be observed. Inspection and repair work must only be carried out by CSM. The operator is solely responsible if the measurement module is used in a way that does not comply with its intended use.

  • Page 15: Product Description

    See "HV DTemp" datasheet for further information. The HV DTemp measurement system from CSM has been developed for the precise, digital and thus interference-free recording of up to 512 temperature measurement points via a single cable connection to the HV DTemp-P central unit. A HV DTemp measurement system consists of a HV DTemp-P central unit, at least one HV DTemp-M controller and the required sensors (sensor assemblies or single sensors).

  • Page 16: Connections And Components

    HV DTemp Measurement System – Product Description 3.1 Connections and components 3 1 1 HV DTemp-P central unit The HV DTemp-P central unit features two galvanically isolated inputs which allow tempera- tures to be recorded from two different high-voltage areas (HV batteries). A maximum of eight controllers can be connected to the measurement inputs of an HV DTemp-P central unit.

  • Page 17: Hv Dtemp-M Controller

    HV DTemp Measurement System – Product Description 3 1 2 HV DTemp-M controller HV DTemp-M controllers handle the addressing and power supply of the sensors. They record the digital signals of the temperature sensors and transmit the temperature values to the central unit (Fig. 3-2). One controller provides 16 digital inputs for up to 16 ...

  • Page 18: Sensors And Sensor Assemblies

    HV DTemp Measurement System – Product Description 3 1 3 Sensors and sensor assemblies Sensors are available for HV DTemp measurement systems as single sensors or as sensor assemblies. Fig. 3-4: Single sensors/sensor assemblies for HV DTemp-M controllers Please contact our sales department for further details about sensors. User Guide Version 01.00 // 2021...

  • Page 19: Functional Description Of Led Indicators

    HV DTemp Measurement System – Product Description 3.2 Functional description of LED indicators 3 2 1 CAN bus LED indicator The LED below the two CAN connectors (see Fig. 3-2) provides information about the opera- ting status of the module. Meaning Color Status...

  • Page 20: Mounting And Installation

    HV DTemp Measurement System – Mounting and Installation 4 Mounting and Installation For trouble-free operation and a long product life, certain requirements for mounting and installation must be taken into account. 4.1 Before mounting HV DTemp-P central units are equipped with a GORE™ membrane. This membrane is needed to regulate pressure and humidity.
  • Page 21 HV DTemp Measurement System – Mounting and Installation Requirements The ventilation opening of the GORE™ membrane must not be blocked or clogged by mounting at the intended position. The mounting position must offer sufficient space to connect and disconnect the cables without kinking or clamping them.

  • Page 22: Installing A Hv Dtemp Measurement System

    NOTE! The isolation barrier can be damaged due to aging, overvoltage, high temperature and mechanical wear. If a damaged isolation barrier is suspected, contact CSM immediately  and do not put the device into operation or continue using it. User Guide...

  • Page 23: Hv Dtemp-P Central Unit Connectors

    At the end of the measurement chain, a CAN termination resistor is plugged into the open CAN socket. CSM uses LEMO 0B sockets as standard for the CAN sockets. To connect a cable to this socket, the following plug with plug insert is required: FGG.0B.305.CLA xxxxx...

  • Page 24: 8-Pin Lemo Redel Multi Connector

    HV DTemp Measurement System – Mounting and Installation The LEMO 0B socket is CSM's standard version. If the module is to be equip- ped with non-standard sockets, please contact our sales department. 4 3 2 2 8-pin LEMO Redel multi connector The HV DTemp-P central unit is equipped with two 8-pin multi-connector sockets.

  • Page 25: Connecting The Power Supply

    PC/data acquisition system. These cables are available in different lengths. The modules are designed for low power consumption. In combination with CSM connection cables and due to their compact design, these modules can in most cases be easily installed.

  • Page 26: Controller Connectors

    Since the HV battery cannot be switched voltage-free, the safety instructions for the installa- tion of controllers and sensors must be strictly observed when handling HV DTemp measure- ment systems. → See CSM document “Safety Instructions HV DTemp”. High voltage Low voltage...

  • Page 27: General Instructions For Mounting Sensors And Controllers

    Electrical safety and fault-free operation can only be ensured if the original cables designed for the installation are used. When daisy-chaining controllers and connecting sensors, only use  CSM special cables designed for this purpose. Never use do-it-yourself solutions or cables from third-party  manufacturers.
  • Page 28 In both versions, the lower side of the sensor is electrically isolated (see Fig. 4-6). This means that no further isolation material is required when mounting the sensors with the lower side towards the measuring point, as recommended by CSM. User Guide...
  • Page 29 HV DTemp Measurement System – Mounting and Installation ➀ ➁ Fig. 4-6: Single sensor, lateral view 1. Top side with sensor and solder lugs 2. Lower side with isolation layer Self-adhesive, electrically isolating Kapton® foil is recommended for fixing individual sensors and flexible circuits.

  • Page 30: Mounting The Controllers

    HV DTemp Measurement System – Mounting and Installation Fig. 4-9: Do not kink the sensor cable (left), but carefully bend it over the edge (right) Proceed as follows to fix the sensor(s) on the measuring point: Position the sensor directly on the measuring point. ...
  • Page 31 HV DTemp Measurement System – Mounting and Installation ➀ ➁ Fig. 4-11: Encoding switches, top side of controller 3. Encoding switches 1-4 for specifying the controller ID 4. Encoding switch "Termination" for terminating a controller Switch position Function Left Right Tab.

  • Page 32: Using A Hv Dtemp Measurement System

    HV DTemp Measurement System – Using a HV DTemp Measurement System 5 Using a HV DTemp Measurement System 5.1 Typical example of a measurement application Fig. 5-1 shows a measurement application consisting of an HV DTemp measurement system, a HV battery as well as a power supply, a CAN interface and a PC with the necessary software for CAN data acquisition and configuration and the required connection cables.

  • Page 33: Configuration Software Dtempconfig

    HV DTemp measuring system. If the configuration document has to be changed, the configuration software DTEMPconfig is required. This software is available at CSM for a license fee. For further details please contact the sales department.. 5 2 1 DTEMPconfig user interface The DTEMPconfig software is used for the configuration of HV DTemp measurement systems.
  • Page 34 HV DTemp Measurement System – Using a HV DTemp Measurement System Toolbar The toolbar contains the most frequently used menu commands. Icon Command Function …opens a new configuration document. … opens a dialog to load an existing configuration Open document. Save …...

  • Page 35: Setting The Central Unit And The Controller

    HV DTemp Measurement System – Using a HV DTemp Measurement System 5.3 Setting the central unit and the controller NOTE! It is recommended always to use the latest version of DTEMPconfig as older versions may not support all functions. The following sections contain information on the following topics: Setting options for the HV DTemp-P central unit and the HV DTemp-M controller Similar to CSMconfig, configurations in DTEMPconfig can be created both online and offline.
  • Page 36 HV DTemp Measurement System – Using a HV DTemp Measurement System Fig. 5-7: File | New Select File | New (→ Ctrl + N).  ⇨ An empty configuration window opens. Fig. 5-8: DTEMPconfig: New configuration document Insert central unit Move the mouse pointer to the CAN bus entry and right-click.
  • Page 37 HV DTemp Measurement System – Using a HV DTemp Measurement System Enter the serial number (S/N) of the HV DTemp-P central unit if available.  Click on OK to close the window.  ⇨ The structural elements DTemp_P System, CAN Identifer and DTemp_M Modules are displayed in the right window section.

  • Page 38: Creating An Online Configuration

    HV DTemp Measurement System – Using a HV DTemp Measurement System Notes on the setting options for controller and central unit are given in chapter 5.3.2 "Crea- ting an online configuration". → See "DTemp_M Modules section" and chapter 5.3.2.4 "Module settings". If a configuration has been newly created or modified, it has finally to be transferred to the central unit.

  • Page 39: Creating A Configuration

    (e.g. setting the measurement range) is not performed. To create an initial configuration with multiple new HV DTemp-P central units, CSM recommends using Auto-Configuration because all new measu- rement modules are set to the same CAN ID.
  • Page 40 HV DTemp Measurement System – Using a HV DTemp Measurement System NOTE! A new configuration document must be opened in order to perform Scan Bus. In an Auto-Configuration, the configuration document is generated auto- matically. It does not need to be created manually beforehand. Fig.

  • Page 41: Setting Can Parameters

    HV DTemp Measurement System – Using a HV DTemp Measurement System Fig. 5-21: Read-in configuration file Running Auto-Configuration Also in this case, the bus is checked for connected hardware. Auto Configuration is also used to detect and resolve CAN ID conflicts. When running Auto Configuration a configura- tion document is automatically generated.
  • Page 42 HV DTemp Measurement System – Using a HV DTemp Measurement System Setting options in the right section of the configuration window DTemp_P System section The Send rate selection menu provides the means to set a different send rate if required. The Active Modules entry shows the number of connected controllers.
  • Page 43 HV DTemp Measurement System – Using a HV DTemp Measurement System Fig. 5-25: Measurement table column: measurement values visible → Further information on the setting options of the configuration tables can be found in the DTEMPconfig online help on page "DTEMPconfig user interface", section "DTemp_M Modules".

  • Page 44: Module Settings

    HV DTemp Measurement System – Using a HV DTemp Measurement System Parameters The message type defines the number of bits used for the Message type CAN identifiers of the messages (11 bit or 29 bit). The bitrate defines how many bits per second (bits/s) are Bit rate (bits/s) transmitted on the CAN bus.
  • Page 45 HV DTemp Measurement System – Using a HV DTemp Measurement System Fig. 5-30: Device Properties dialog Field name Function Device type The device type DTempP is pre-set by default and cannot be changed. This field is thus greyed out. The configuration protocol uses that number to address a specific module.

  • Page 46: Sending And Saving Configuration Data

    HV DTemp Measurement System – Using a HV DTemp Measurement System 5 3 2 5 Sending and saving configuration data At module level, the context menu contains, among others, the following commands: Read settings from device reads the configuration from a central unit. The firmware version and the hardware revision number are also read out.
  • Page 47 HV DTemp Measurement System – Using a HV DTemp Measurement System Select File | Save (→ Ctrl + S).  ⇨ The Save As dialog opens. Fig. 5-33: Save As dialog NOTE! The Save as dialog opens only when a configuration file is saved for the first time with the Save menu command.

  • Page 48: Integrating A Dtempconfig Dbc File Into A Measurement Application

    HV DTemp Measurement System – Using a HV DTemp Measurement System 5 3 3 Integrating a DTEMPconfig DBC file into a measurement application The DBC file of a HV DTemp measurement configuration can be integrated into a CAN mea- surement application in CSMconfig by using the Import foreign CAN-DB command. Fig.
  • Page 49 HV DTemp Measurement System – Using a HV DTemp Measurement System CAN Defaults The identifier base that is assigned to a newly generated Base CAN Identifier module. This entry can be modified if required. Selection menu for specifying the bit rate. The bitrate defines how Bit rate (bits/s) many bits per second (bits/s) are transmitted on the CAN bus.

  • Page 50: Maintenance And Cleaning

    ⑦ Rating: IP65 ⑥ ⑧ S/N: 1-HVDTP Revision: A000 CSM GmbH www.csm.de ① HV DTemp-P Central Unit Device type Device details: TE 12 – Housing type: 19 inch module, width: 12 Division Units (DU) R2P 8p – Measurement channel sockets: ②...

  • Page 51: Maintenance Services

    "Function tested" and "HV insulation test" which are attached to the rear side of the module housing. To ensure reliability and functionality, a measurement module should be checked at least every 12 months. CSM offers maintenance packages and a repair service for this purpose. Functional test High-voltage insulation test (functional testing included)
  • Page 52 HV DTemp Measurement System – Maintenance and Cleaning Requirements All cable connections have been removed. Required parts/materials Soft cloth Mild detergent, if necessary. Cleaning the module Clean the module with a damp cloth. Use mild detergent if necessary.  User Guide Version 01.00 // 2021...

  • Page 53: Appendix

    HV DTemp Measurement System – Appendix 7 Appendix 7.1 List of figures Fig. 3-1: HV DTemp Measurement System ......11 Fig.

  • Page 54: List Of Tables

    HV DTemp Measurement System – Appendix Fig. 5-18: Creating a new configuration document ..... . . 36 Fig. 5-19: Empty configuration window ......36 Fig.
  • Page 55 HV DTemp Measurement System – Appendix Tab. 5-1: Toolbar commands ........30 CAN Bus dialog: setting options .
  • Page 56 Our company is certifi ed. All trademarks mentioned are property of their respective owners. Specifi cations are subject to change without notice. CANopen® and CiA® are registered community trade marks of CAN in Automation e.V. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.

This manual is also suitable for:

Hv dtemp-p

Table of Contents