Do you have a question about the PX5 PAPR and is the answer not in the manual?
Questions and answers
Subscribe to Our Youtube Channel
Summary of Contents for RPB PX5 PAPR
Page 1
INSTRUCTION MANUAL ® EMPLOYERS: Read this manual and the respirator head-top Instruction Manual and carry out the Employer Responsibilities (page 5). PRODUCT USERS: Read this manual and the respirator head-top Instruction Manual and follow the Product User Safety Instructions (page 7). Manuals are regularly updated.
WARNING indicates a hazardous situation that, if not avoided, could WARNING result in death or serious injury. Read the Instruction Manual. Additional copies of RPB manuals can be found at www.rpbsafety.com. ® Safety LLC is an ISO9001 certified company. ®...
NIOSH approval with the PX5 and the assigned ® protection factor. Specific protection depends on the filter selected for use in the RPB ® ® PAPR. It is approved to be used with the 03-892 High Efficiency (HE) Filter.
Make sure that the area is well ventilated and that regular air samples are taken to confirm the atmosphere stays within the levels recommended by OSHA and other governing bodies. EMPLOYER RESPONSIBILITIES Your specific responsibilities may vary by location and industry, but in general RPB expects that ® employers will: ...
Page 6
OSHA 29 CFR 1910.134. Train employees in the PX5 ’s use, maintenance, and limitations. ® Appoint a qualified individual who is knowledgable about the RPB per ANSI/ASSE ® ® Z88.2 guidelines to provide training: 8.1 Qualifications of the Respirator Trainer.
Do not use this device until you have read this manual and the approved head top Instruction Manual (additional copies available at www.rpbsafety.com) and have been trained in the respirator’s use, maintenance, and limitations by a qualified individual (appointed by your employer) who is well informed and understands the RPB PAPR. ®...
Page 8
PX5 PAPR ® PRODUCT USER SAFETY INSTRUCTIONS CONTINUED for damage or blockage. Inspect the inside of the respirator for respirable dust or other foreign objects. Keep the inside of the respirator clean at all times. Make sure that the PAPR is correctly assembled in the configuration that suits your application.
Page 9
PRODUCT CARE Never place the PX5 on hot surfaces. Do not apply paints, solvents, adhesives or self-adhesive ® labels except as instructed by RPB . This product may be adversely affected by certain ® chemicals. See the “Inspection and Cleaning” section for cleaning instructions.
PX5 PAPR ® RESPIRATOR COMPONENT DIAGRAM The RPB is one component of the three main components that constitute a powered air ® ® purifying respirator. (Note the T-Link has been used in the diagram as an example.) ® Do not exceed maximum use 1.
Page 11
RESPIRATOR SETUP AND CARE BATTERY PACK To reduce the risk of battery fire, explosion, fire, or electric shock WARNING with the charger, follow these precautions and procedures: Before charging Allow the battery to cool before charging if it feels hot. ...
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED CHARGING THE BATTERY PACK FIGURE 2.1 FIGURE 2.2 Connect the power cord to the charging Fit the battery into the charging station by station. Connect the other end of the power sliding the top of the battery into the charger cord to the electrical source (110-240v).
Page 13
INSTALL BATTERY CHARGER ON A WALL FIGURE 2.5 FIGURE 2.6 Using a desired length of DIN rail, depending Hook the battery charger using the small on how many chargers you want to mount tabs on the back over the top edge of the DIN to it.
Page 14
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED INSTALL THE BATTERY PACK FIGURE 2.9 FIGURE 2.10 To insert the battery into the PX5 , open the Slide the battery into the battery ® battery compartment door on the bottom of...
Page 15
REPLACE THE BATTERY DOOR HINGE FIGURE 2.13 FIGURE 2.14 Remove the battery door, then slide the hinge Slide the new hinge into the battery back into the unit to remove it from the track compartment with the pegs on the hinge in inside of the battery compartment.
Page 16
6cfm (170 slpm) minimum airflow. The HE filter should also be replaced if there is damage to the filter media, such as a tear or puncture, etc., or the filter media becomes wet. The is approved to only be used with genuine RPB filters and cartridges.
Page 17
TO INSTALL THE HIGH EFFICIENCY FILTER AND PREFILTER FIGURE 3.2 FIGURE 3.1 The prefilter can be attached to the HE Filter Mount the 03-892 HE Filter into the PX5 ® before or after the filters are installed onto the by placing the tabs through the slots in the PAPR.
Page 18
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED TO INSTALL/REPLACE THE SPARK ARRESTOR FIGURE 4.1 FIGURE 4.2 Remove the green spark arrester cover by Place the filter door back onto the the PX5 ® removing the filter door and then pushing up...
Page 19
FILTER REMOVAL FIGURE 6.2 FIGURE 6.1 Make sure the PX5 fan unit is turned off (1.) Lift up the back edge of the top of the filter ® before opening the Filter Door. (Note: Press door, (2.) rotate the door up and remove. and hold button to power off.) If the unit is on, contaminants may get pulled into the unit and the suction may make it hard to remove...
Page 20
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED BREATHING TUBE FIGURE 7.1 FIGURE 7.2 Seal Screw the threaded end onto the inlet of the Inspect the breathing tube (04-831) and respirator. ensure there is no damage and that the o-rings are in place and in good condition.
Page 21
POWER BUTTON AND BATTERY INDICATION FIGURE 8.1 FIGURE 8.2 The power button is on the left side of the The battery level is indicated by the battery unit as you look at the front of the PX5 shaped LED panels on the side of the PX5 ®...
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED FAN SPEED FILTER BLOCKAGE FIGURE 8.3 FIGURE 8.4 Speed Settings: Cycle through the 3 speed Filter blockage is indicated on the User settings by pressing the Power Button. Each Interface Panel by the multi-colored arrow short button press will advance through these under the power button.
Page 23
BELT REPLACEMENT FIGURE 9.1 FIGURE 9.2 Choose the appropriate belt for the working To thread the belt through the support, start environment. We offer a variety of belt with it detached from the PX5 ® options for different applications. Refer to the parts list for available belt options.
Page 24
PX5 PAPR ® RESPIRATOR SETUP AND CARE CONTINUED BELT/BACKPACK SUPPORT ATTACHMENT FIGURE 9.5 FIGURE 9.6 Line up the circular slots of the bracket with Following the “lock” and “unlock” symbols the tabs on the back of the PX5 . The locking with the arrow on the belt bracket.
Page 25
HOW TO READ THE FLOW METER LABEL. FIGURE 10.3 FIGURE 10.4 The flow meter levels are grouped by When the PX5 is on speed 1, the ball will ® temperature and altitude. Ex.: dashed box float inside the flow meter. Ensure that it sits shows levels for different temps at 0ft above above the curved line for the altitude and sea level.
Do not use organic solvents, abrasive cleaners or high percentage ethanol. If you are unsure about the use of cleaning chemicals on the PX5 unit please contact RPB . The PX5 should not be submersed in ®...
Page 27
STORAGE The PX5 should not be stored with the filter or battery attached if not being used for long periods ® of time. Store in a clean and dry environment, away from direct heat sources between 14° F and 114° F (-10° C and +45° C), at a relative humidity of less than 90%. All batteries must be stored in a cool dry atmosphere.
PX5 PAPR ® PRODUCT SPECIFICATIONS AND DATA TABLE 1.2 AIR FLOW Speed 1: Greater than 6cfm (170slpm). Speed 2: Greater than 7.4cfm (210slpm) Speed 3: Greater than 8.4cfm (240slpm) OPERATING -4°F to 122°F (-20°C to +50°C). If the unit is operated outside this TEMPERATURE temperature range for 10 minutes the battery alarm will activate.
PARTS AND ACCESSORIES FIGURE 11.1 Item Number Description Part Number Cowling 03-812 Spark Arrestor 03-891 Prefilter (Packet of 10) 03-890 HE Filter Door 03-813 High Efficiency (HE) Filter 03-892 Fan Housing 03-810 Battery Door Assembly 03-815 Battery Door Seal 03-817 Battery Door Hinge (Retainer) 03-818 Battery...
Safety is not liable for damage, loss or expense resulting from the failure to give advice ® or information or the giving of incorrect advice or information, whether or not due to RPB ® Safety’s negligence or that of its employees, agents or subcontractors.
Page 32
OTHER PRODUCTS Z-LINK ® ® The most versatile multi-purpose respirator system on the planet. From welding and grinding to chemical handling, the Z-Link ® serves the widest spectrum of industries and applications on the market. This is more than a product. It’s a system. Engineered to advance your safety.
Need help?
Do you have a question about the PX5 PAPR and is the answer not in the manual?
Questions and answers