Dannmar DJ Series Installation And Operation Manual

Rolling jack

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Installation and Operation Manual

Manual P/N 5900258 — Manual Revision A — Released October 2020

Models:

• DJ-4500

• DJ-6000

• DJ-7000

⚠

DANGER

DJ Series of Rolling Jacks

Read the

product. Failure to follow the instructions and safety precautions in

this manual can result in serious injury or death. Make sure all other

operators also read this manual. Keep the manual near the product

for future reference. By proceeding with setup and operation,

you agree that you fully understand the contents of this

manual and assume full responsibility for product use .

entire

contents of this manual

1645 Lemonwood Dr.

Santa Paula, CA, 93060 USA

Telephone: (877) 432-6627

dannmar.com

before

using this

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Summary of Contents for Dannmar DJ Series

Page 1 1645 Lemonwood Dr. Santa Paula, CA, 93060 USA Telephone: (877) 432-6627 dannmar.com DJ Series of Rolling Jacks Installation and Operation Manual Manual P/N 5900258 — Manual Revision A — Released October 2020 Models: • DJ-4500 • DJ-6000 • DJ-7000 ⚠...
Page 2 The latest version of the manual for this product is available on the Dannmar website. Warranty. The Dannmar warranty is more than a commitment to you: it is also a commitment to the value of your new product. Contact your nearest Dannmar dealer or visit www.dannmar.com/support/warranty full warranty details.
Page 3: Table Of Contents
DJ-6000: Raises up to 6,000 lbs / 2,721 kg. • DJ-7000: Raises up to 7,000 lbs / 3,175 kg. • mandatory reading for all users of the Dannmar Rolling Jacks , including This manual is anyone who installs, operates, maintains, or repairs them.
Page 4: Safety Considerations
Make a visual inspection of the product before using it every time. Check for missing or damaged parts. Do not use the product if you find any of these issues. Instead, take the Jack out of service, then contact an authorized repair facility, your distributor, or Dannmar at 1 (877) 432-6627. •...
Page 5 • Injury or death caused by modifying, disabling, overriding, or removing safety features. • Damage to the equipment from external influences. • Incorrect operation of the equipment. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 6: Components
Jack is put into place. • Adjustment Bolts. Another safety feature, they hold the Extendable Bases in place. They come Tightening is mandatory installed but not tightened. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 7 Not necessarily to scale. Some components exaggerated for clarity. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 8: Specifications
Jacks used on those Lifts. However, it does mean you do not want to use the Rolling Jacks in the middle of a Lift’s Runways. Instead, use your Rolling Jack as close as possible to the Crosstubes on the ends of the Lift. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 9: Setup
The shipping container includes the Rolling Jack with Air-Operated Hydraulic Pump, Accessory Box, four Safety Brackets, and two Roller Assemblies. If any of these items are missing, contact your dealer, go to dannmar.com/support, email support@dannmar.com, or call 1 (877) 432–6627.
Page 10 Top view. Not necessarily to scale. Not all components shown. securely 3. Replace the two M10 Bolts in the middle of each Roller Assembly and tighten them. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 11 WARNING Do not set up or use a Rolling Jack if the Lift is not the model the Rolling Jack was designed for or the Lift was improperly installed. Instead, contact Dannmar Support. • The Lift must be lowered. Before putting your Rolling Jack into position between the Runways, fully lower the Lift or set it on its lowest Safety Lock position.
Page 12 When using two Rolling Jacks on a Lift, orient both pumps towards the outside of the Lift. Top view. Drawing not necessarily to scale. Not all components shown. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 13 Rolling Jack could fall off the Lift, causing damage or injury. 7. Find the Safety Brackets that came with the Rolling Jack. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 14 13. Check the clearance around, and movement of, the Rolling Jack. 14. If necessary, make adjustments to ensure proper operation. Do not use your Rolling Jack unless it is safe to do so! DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 15 3. The Vented Fill Cap is tightened for shipment; loosen it approximately one turn counterclockwise before starting normal operation. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 16 If the Rolling Jack does not raise, refer to the section. Troubleshooting 2. Press and hold the RELEASE end to lower the Rolling Jack down onto the nearest Safety Lock. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 17 5. When the Jack is fully lowered, release the RELEASE end of the pedal. If there were issues, resolve the issues before beginning normal operation. Refer to Troubleshooting for additional information. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 18: Operation
Rolling Jack is not damaged. If you find any of these situations, take the Jack out of service and fix the issues before resuming use of the Rolling Jack. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 19 Vehicle and/or the Rolling Jack. 7. Press and hold the PUMP end of the pedal to begin raising the Rolling Jack. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 20 3. Pull the Safety Handle up out of the way, then press and hold the RELEASE end of the pedal. 4. When the Jack is fully lowered, release the RELEASE end of the pedal. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 21 • If Hydraulic Fluid comes into contact with the eyes, gets into the bloodstream, or is swallowed, seek immediate medical attention. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 22: Maintenance
Daily. Make sure the Safety Locks are in good operating condition. Do not use your Rolling Jack if the Safety Locks are damaged, excessively worn, or out of place. • Daily. Inspect Lift Pads for damage or excessive wear. Replace as required with Dannmar parts. • Weekly. Lubricate all rollers with general purpose oil or WD-40.
Page 23: Troubleshooting
Utility Rail. Make sure the Rolling Jack is correctly situated on the Utility Rail Channel or Lip. Check with Dannmar to make sure the Rolling Jack is installed on an approved Lift. Jack raises load but does Make sure you engage the Rolling Jack onto a Safety Lock when the not stay up.
Page 24: Accessories
Accessories Accessories available for the DJ Series of Rolling Jacks are described in this section. Optional Air Line Kit An Air Line Kit lets you easily route the customer-provided air source to the Rolling Jacks on your Rolling Jacks. Dannmar Four-Post Lift. One AK-14 Air Line Kit gives you the infrastructure for...
Page 25 Lift Pads make contact with the appropriate lifting points for the Vehicle you are lifting. Visit the website page for the Adapter Kit for more information. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 26: Labels
Labels DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 27 DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 28: Parts Drawings
Parts Sheets DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 29 DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 30 DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 31 DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 32: Ali Store
The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: www.autolift.org/ali-store/. DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 33: Maintenance Logs
Maintenance Log DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 34 Maintenance Log DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...
Page 35 Maintenance Log DJ Series of Rolling Jacks P/N 5900258 — Rev. A — October 2020...

This manual is also suitable for:

Dj-4500 Dj-6000 Dj-7000