Summary of Contents for Vulkan CBD20X
- Page 1 CBD20X FULL ELECTRIC PALLET TRUCK OPERATION INSTRUCTIONS Carefully read the instructions and obey all kinds of warning labels before operation. Please confirm that the vehicle is safe without damage.
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Page 2: Table Of Contents
CBD20X Full Electric Pallet Truck STATEMENT Operating Manual The CBD20X vehicles manufactured by our company are only used in the factories, tourist attraction, playground and other areas specified CONTENTS by Regulation on Special Equipments Safety Supervision. 1.Product Introduction and Safety Guidelines........1 2.Product Size and Diagram.............. -
Page 3: Product Introduction And Safety Guidelines
1．Product Introduction and Safety Guidelines Welcome to use this full electric pallet truck. Please read this manual carefully 1.13 If any damage or defect is found on the truck, stop using it immediately to fully understand how to operate this truck safely and skillfully. and report to the supervisor in time. - Page 4 Our warranty will turn invalid automatically if this operating manual is violated. And this is also applied to the illegally export products without the manufacturer’s Model CBD20X authorization. If the client or any other third party operates this truck illegally Capacity...
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Page 5: Operating Instructions
4．Operating Instructions Pay attention to the personnel training and follow the safety rules. Check the condition of the truck and read every warning sign. Check the battery meter before using. When the battery goes below 30% (the meter shows 3 bars), the controller will shut down the lifting function for protection, and the moving speed will also slow down into half. - Page 6 6.2 Lubrication List 6.4 Regular Maintenance List INTERVALS (month) PARTS CHECKLIST Intervals LUBRICATING PARTS LUBRICANT TYPE 3 months 6 months Check the bearing part ▲ Wheels & Rollers Check the tightness of bolts and nuts Lithium grease Frame Check the condition of supporting parts and ▲...
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Page 7: Power & Electrical Configuration Diagram
7．General Assembly 8．Power & Electrical Configuration Diagrams and Lists 8.1、Power & Electrical Configuration Diagrams Controller Accelerator 1212S Buzzer Cooling Fan Main Fuse Charger Battery Photoelectric Switch Driving Wheel Battery Meter Contactor Solenoid Valve Power Unit Limit Switch Key Switch Emergency stop button -09- -10-... -
Page 8: Electrical Configuration Lists
Cooling Aluminium Plate Assembly, cooling 6204(47×20×14) Deep Groove Ball Bearing Double front wheel Connecting handle and Handle Wiring Harness CBD20X control wiring harness Circlip for Hole Crank arm sleeve Connecting control wiring harness and handle wiring Control Wiring Harness CBD20X harness Remarks: 1、Warranty period: within 1 year after the purchase or 1000 hours of service time. - Page 9 10．Failure Catalog When the electric lock switch is on and without any operation, the controller will go into sleeping mode for power-saving, and the truck cannot move. Restart the electric lock switch. Suggestion: Turn off the electric lock switch and emergency stop buttonif not used for a long time. When the battery goes below 30% (the meter shows 3 bars), the controller will shut down the lifting Charger Indicator Catalog (T0) function for protection, and the moving speed will also slow down into half.
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- Page 11 OVERVOLTGE FAULT 1）battery voltage＞31V Overvoltage of battery 2） charger is still connected while operating the truck 3）poor contact of battery Main contactor coil drive MAIN OFF FAULT 1）main contactor coil start fault “OFF” fault MAIN FAULT 1）adhesion or open circuit of main contactor Main contactor fault 2）main contactor coil drive fault Main contactor coil...
- Page 12 11．Electrical Schematic Diagram 12．Exploded View Control handle accelerator ET WT/BK Forward Retreat Adjust speed WT/BR lift decline tortoise speed horn EM REV WT/GN Electric lock switch Upper limit photoelectric switch Charging cut-off horn peak sounding Descending solenoid valve Dynamic contactor NAME QTY.
- Page 13 Rack assembly Controller assembly NAME QTY. REMARKS NAME QTY. REMARKS QTY. REMARKS NAME Cylindrical head inner hexagonal screw M5×20 Frame 685/1220 Cylindrical head hexagonal screw M5×10 Controller mounting board Frame 560/1150 Controller assembly Travel switch see P3 Cylindrical head inner hexagonal screw M4×30 Flat pad 6 Travel Switch Installation Board Missile pad 4...
- Page 14 Cylinder assembly Push Rod front wheel assembly 图4 图5 NAME QTY. REMARKS NAME QTY. REMARKS Front wheel frame Cylinder assembly Flanging Composite Bushing 20×23×21.5 Lift rod assembly Exit rollers O-ring d48.7×3.55 Wheel shaft Wear-resistant belt D55×d50×9.7 Elastic cylindrical pin 5×37 Baffle ring D55×d47×1.5 Flanging Composite Bushing 20×23×11.5 Y-ring for hole D55×d47×10...
- Page 15 Drive pedestal assembly Drive Wheel Assembly NAME QTY. REMARKS Hole retaining ring 150 QTY. REMARKS NAME Spacer see P7 Drive Wheel Assembly Bearing 61824-2RS Pedestal assembly Straight gear ring Bearing 30212 Electric machinery Bearing 6010 Driving wheel Bolt pad Axis retaining ring 15 Drive Wheel Connection Bolt M20×1.5 Small helical teeth Axis retaining ring 16...
- Page 16 9 !"#$%& '() 9 !"#$%& Handle assembly Power Unit Assembly NAME QTY. REMARKS Starting switch NAME QTY. REMARKS Connecting line Control Handle Assembly see P10 Copper connecting piece Handle square tube assembly Electric machinery DC24V / 0.8KW Handle pin coupling Axis retaining ring 16 Valve block 650N...
- Page 17 10 !"#$%& Control Handle Assembly NAME QTY. REMARKS Emergency reverse switch Reverse switch spring The micro switch Support shell 1set Axle sleeve Shaft sleeve Accelerator knob accelerator ET-126MCU Handle base Handle upper cover Horn switch Control switch -29-...
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