Jetline CWF-50 Operation Manual

Cold wire feeder

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OM-CWF-50-01-2014

OPERATION MANUAL

for

Model CWF-50

Cold Wire Feeder

Revised January 2014

Effective with Serial Number 070159

IMPORTANT

Read this manual carefully before installing,

commissioning or operating this product.

Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618

Telephone: (949) 951-1515 • Fax: (949) 951-9237

Web Site:

www.jetline.com

• E-mail:

sales@jetline.com

Table of Contents

Summary of Contents for Jetline CWF-50

Page 1 Revised January 2014 Effective with Serial Number 070159 IMPORTANT Read this manual carefully before installing, commissioning or operating this product. Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618 Telephone: (949) 951-1515 • Fax: (949) 951-9237 Web Site: www.jetline.com • E-mail:...
Page 2 Model CWF-50 Cold Wire Feeder - ii -...
Page 3 Model CWF-50 Cold Wire Feeder LIMITED WARRANTY Jetline Engineering, of Irvine, California, U.S.A., warrants all new equipment to be free from defects in material and workmanship for the period of one (1) year, provided that the equipment is installed and operated according to instructions.
Page 4 Model CWF-50 Cold Wire Feeder NOTICE The installation, operation and maintenance guidelines set out in this manual will enable you to maintain the equipment in peak condition and achieve maximum efficiency with your welding opera- tion. Please read these instructions carefully to become aware of every advantage.
Page 5: Table Of Contents
Model CWF-50 Cold Wire Feeder Table of Contents Section I ..........................1 Safety Precautions ....................... 1 Arc Welding ......................1 Electric Shock ......................1 Arc Rays ........................2 Fumes and Gases ....................... 2 Cylinders ........................2 Welding ........................3 Moving Parts ......................3 EMF Information ......................
Page 6 Model CWF-50 Cold Wire Feeder Section VIII ..........................21 Parts Lists .......................... 21 - vi -...
Page 7: Section I
CWF-50 Cold Wire Feeder Section I Safety Precautions Wear dry, hole-free insulating gloves and appropriate body protection. WARNING Disconnect input power before installing or servicing this equipment. Lockout/tagout CALIFORNIA PROPOSITION 65 WARNING input power according to OSHA 29 CFR 1910.147 (see Safety Standards).
Page 8: Arc Rays
CWF-50 Cold Wire Feeder Arc Rays Read the Material Safety Data Sheets (MSDS) and the manufacturer’s instruc- Arc rays can burn eyes and skin; noise can tion for metals, consumables, coatings, damage hearing; flying slag or sparks can injure cleaners, and degreasers.
Page 9: Welding
CWF-50 Cold Wire Feeder Use only correct shielding gas cylinders, Do not weld on closed containers such regulators, hoses and fittings designed for as tanks, drums, or pipes, unless they are the specific application; maintain them properly prepared according to AWSF4.1 and associated parts in good condition.
Page 10: Principal Safety Standards
CWF-50 Cold Wire Feeder “..there is now a very large volume of scientific Principal Safety Standards findings based on experiments at the cellular Reference as applicable level and from studies with animals and people which clearly establish that low frequency...
Page 11: General Description
CWF-50 Cold Wire Feeder Section II Introduction WGP-1 Wire Guide Positioner: guides The cold wire feeder is designed to supply filler wire into puddle. metal to the weld puddle in a mechanized tung- sten arc welding application. The system will Note: The wire guide positioner can be accurately feed 0.020”, 0.030”, 0.035”, 0.045”,...
Page 12 CWF-50 Cold Wire Feeder 6' CABLE (1.8M) DOWN ADJUST ® Series 9600 CONTROL E-STOP POWER START STOP CWF-50-DA COLD WIRE FEEDER 9629 WIRE FEED CONTROL ® ® MADE IN U.S.A. MADE IN U.S.A. 6' POWER CORD (1.8M) 607B CLEAR SPOOL COVER (OPTIONAL)
Page 13: Installation
CWF-50 Cold Wire Feeder Section III Installation As standard, the unit is provided with 6 ft. (1830 The inlet guide should be inserted mm) of cable between the control and the wire until the “set screw” properly aligns drive assembly. The control is typically mounted...
Page 14 CWF-50 Cold Wire Feeder Insert the outlet guide/conduit as- The wire guide tip is held in position by sembly into the drive roll assembly. a set screw. The tip can slide into the Position it so the chamfered conduit clamping mechanism on the WGP-1 Wire is very close to the drive rolls.
Page 15 CWF-50 Cold Wire Feeder Figure 2 Mounting Plate Dimensions - 9 -...
Page 16 CWF-50 Cold Wire Feeder - 10 -...
Page 17: Operating Instructions
9629 Control: proceed to feed wire at the rate set on The operation of a CWF-50 is not difficult. The the dial. following sequence is suggested: When the remote start signal quits, the Turn on power to unit.
Page 18: Wire Guide Positioner
CWF-50 Cold Wire Feeder If the unit is used manually, the operator will press the Start button when ready to feed wire. The start delay will NOT be activated when using this method. Wire will feed immediately once in the Run position.
Page 19 CWF-50 Cold Wire Feeder Figure 3 Wire Feed Accessory Kit Components - 13 -...
Page 20 CWF-50 Cold Wire Feeder - 14 -...
Page 21: Wire Feed Accessory Kits
CWF-50 Cold Wire Feeder Section V Wire Feed Accessory Kits Wire Size *Complete Conduit - 6 Outlet Inlet Guide Wire Guide Feed Rolls **Curved Accessory ft (2 m) Guide & Inlet Wire Guide Guide 0.020” 20B6020K 42-23 OG-020 056192 WGT-020 053693 (0.5 mm)
Page 22 CWF-50 Cold Wire Feeder - 16 -...
Page 23: Maintenance
CWF-50 Cold Wire Feeder Section VI Maintenance Periodically clean the drive rolls of dirt and chips. Occasionally check the wear of liners, tips, and guides. Always replace fuse with one of equal value — 3 amp fast blow. Periodically check, and replace if necessary, the carbon brushes on the motor.
Page 24 CWF-50 Cold Wire Feeder - 18 -...
Page 25: Optional Accessories
If you are interested in these features, please desired position. Speed of motion is adjustable do not hesitate to contact Jetline directly or the to provide accurate positioning as desired by nearest distributor for more information.
Page 26 CWF-50 Cold Wire Feeder - 20 -...
Page 27 CWF-50 Cold Wire Feeder Section VIII Parts Lists The following pages provide a detailed parts The following parts lists are included in this list of all the elements of the cold wire feed manual. Their appropriate page numbers are unit. They are arranged so that the parts list listed.
Page 28 CWF-50 Cold Wire Feeder - 22 -...
Page 29 CWF-50 Cold Wire Feeder CWF-50-DA Cold Wire Feeder Assembly Recommended Item Part Level Level Description CWF-20B-100 Mounting Plate ............1 CWF-20B-110 Mounting Bracket ............1 CWF-20B-120 Cover Assembly ............1 Drive Housing, includes: .........1 046779 Housing ..............1 053842 Gear ................4 10-32x7/8 Flat Head Screw .............12 1/2-20x1 1/4 Hex Head Screw ............4...
Page 30 CWF-50 Cold Wire Feeder - 24 -...
Page 31 CWF-50 Cold Wire Feeder WGP-1 (Rev L) Wire Guide Positioner Recommended Item Part Level Level Description WGP-1-230 Base ................1 WGP-1-100 (REV E) Cam Plate ..............1 WGP-1-200 Housing ..............1 WGP-1-210 (REV E) Bar ................1 WGP-1-220 Clamp ...............1 WGP-XXX Shown for Reference (part of Wire Feed Kit) WGP-1-240 Stud ................2...
Page 32 CWF-50 Cold Wire Feeder - 26 -...
Page 33 CWF-50 Cold Wire Feeder WGP-2ES (Rev E) Motorized Wire Guide Positioner Recommended Item Part Level Level Description WGP-1 Basic Wire Guide Assembly ........1 WGP-2-5 (REV C) Motor Bracket, detail ..........1 WGP-2-6 Screw ................1 WGP-2-7 Motor Bracket, detail ..........1 WGP-2-10 Driven Pulley, detail ..........1 1375K34 Driven Pulley, detail ..........2...
Page 34 CWF-50 Cold Wire Feeder - 28 -...
Page 35 CWF-50 Cold Wire Feeder WGP-3 Compact Wire Guide Positioner Recommended Item Part Level Level Description WGP-3-2 Base Detail ...............1 WGP-3-3 Yoke Detail ..............1 WGP-3-4 Slide Detail ...............1 WGP-3-5 Rotor Detail ..............1 WGP-1-250 V-Block Detail ............2 WGP-1-240 Stud ................2 WGP-3-8 Pin Detail ..............1 WGP-3-9 Clamp Detail ............1...

This manual is also suitable for:

070159