GORE TE Connectivity CeeLok FAS-T Termination Instructions

Aerospace ethernet cables

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GORE
Aerospace
®
Ethernet Cables
TE Connectivity
The following procedures are based on Gore's best practices
for terminating GORE
Aerospace Ethernet Cables with the TE
®
Connectivity
CeeLok FAS-T
Connector System for both plug and
®
®
receptacle versions. These procedures should be used as a guide
in conjunction with current connector manufacturing instructions.

Preparing the Cable and Parts

1. Gather the tools and materials required for assembly and
termination (Figures 1–9).
2. Verify that you have the correct parts for your assembly by
checking the part numbers for the connectors and the GORE
Aerospace Ethernet Cables listed on drawing DDA0238.
3. Cut two 1.0-inch pieces of 0.50-inch thin-walled adhesive-
lined tubing (TAT).
4. Cut the cable to the desired assembly length minus 1.9
centimeters (cm) to allow for length of the connectors (i.e.,
1.3 cm for the plug connector and 0.6 cm for the receptacle
connector).
5. Print any labels required by the end-user, and slide the center
label onto the cable.
6. To identify the end for the receptacle connector, place a piece
of tape on the end in which the pairs rotate clockwise in order
of green
orange
blue
Figure 10: Pairs configuration
at receptacle end
CeeLok FAS-T
®
®
brown (Figure 10).
Connector System
®
Figure 1: Needle nose pliers, scalpel, tweezer scissors, and hand strippers
Figure 2: Cutters
Figure 3: Crimpers (M22520/2-01)
Figure 4: Positioner (K1850)
Figure 5: Clamp tool (Tie-Dex
Figure 6: Copper foil tape
Figure 7: Braid brush
1
(3M-3313)
Figure 8: Insertion/extraction tool (DHK 696)
Figure 9: Probe/pick
1
Gore recommends using copper foil tape instead of polyimide tape during termination
procedures because copper tape is easier to use and improves signal integrity.
Termination
Instructions
II)
®
1

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Summary of Contents for GORE TE Connectivity CeeLok FAS-T

  • Page 1 Figure 8: Insertion/extraction tool (DHK 696) Figure 10: Pairs configuration at receptacle end Figure 9: Probe/pick Gore recommends using copper foil tape instead of polyimide tape during termination procedures because copper tape is easier to use and improves signal integrity.
  • Page 2 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System Terminating the Plug Connector (Termination A) 1. Slide one piece of the TAT onto the cable. 5. With your fingers, push the braid back over the cable to expose 2.
  • Page 3 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System 9. With cutters, cut the foil edge where it meets the tape, and 12. Mark each primary at 0.125 inch from the end (Figure 21).
  • Page 4 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System 14. Using an insertion tool, insert each primary into the connector 16. With your fingers or needle-nose pliers, push the outer jacket according to the following table (Figures 23–24): as close as possible to the connector, and trim excess jacket material (Figure 26).
  • Page 5 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System 4. Using needle-nose pliers, gently pull the outer jacket down the 8. Cut a 0.5-inch piece of copper or polyimide tape for each pair cable until you have exposed approximately 2 inches of braid of the cable.
  • Page 6 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System 11. Use 22-gauge hand strippers to strip the outer layer of 14. Using an insertion tool, insert each primary into the dielectric off from the edge to the mark on each primary.
  • Page 7 GORE Aerospace Termination Instructions — ® Ethernet Cables TE Connectivity CeeLok FAS-T ® ® Connector System 16. With your fingers or needle-nose pliers, push the outer 5. Using cutters, trim off the excess braid (Figures 45–46). jacket as close as possible to the connector, and trim excess jacket material (Figure 42).
  • Page 8 BAND-IT, Tie-Dex and Tie-Dex II are registered trademarks of BAND-IT IDEX, Inc. Geo-Marine is a registered trademark of Glenair, Inc. W. L. Gore & Associates GORE and designs are trademarks of W. L. Gore & Associates. © 2015 W. L. Gore & Associates, Inc. ACS-166-REF-US-NOV15 gore.com...

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