1. Manuals
  2. Brands
  3. Byan Systems Manuals
  4. Gate Opener
  5. HYD 1000
  6. Installation and technical manual

Byan Systems HYD 1000 Installation And Technical Manual

Hydraulic vehicular slide gate operator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HYD1000 SLIDE GATE SPECIFICATIONS
SLIDING GATE OPERATORS
1. General: Furnish and install positive drive hydraulic slide gate operators.
2. Operation: slide gate operation shall be by means of a non-metallic rack passing over a solid metal
pinion. Operator motor shall be hydraulic, roller stator/gerotor type, and system shall not include
belts, drive wheels, pulleys, roller chains or sprockets to transfer power from operator to gate panel.
The operator and motor shall follow gate vertical motion over 6" vertical range caused by uneven
ground surface. The operator shall be capable of generating a minimum horizontal pull of 750
pounds without slipping and without distortion of supporting structure. Hydraulic force adjustment
shall be available to meet applicable UL-325 requirements. The operator shall be capable of handling
gates weighing up to 4000 pounds. Gate panel velocity shall meet applicable UL-325 standards
requirements. Operator shall sequence gate motion as required by UL-325 standard for the
appropriate class of installation.
3. Mechanical Components: Standard mechanical components shall include as a minimum:
A. Supporting arms: Welded steel construction with UHMW component inserted for ease of travel in
the vertical motion to maintain engaged with gate over a 6" range.
B. What the above means is that when the operator is locked on to the pinion, with the lock down
wheel, the gate operator will not disengage from the gate.
C. Drive release: Hydraulic locking via electric solenoid valve with factory-installed option of fail-safe
or fail secure.
D. Limit switches: Sealed magnetic limit switches for open and closed indication. Sensing gap to be
2" with 24" armored shielded cable.
E. Electrical enclosure: Oversized, metal, with hinged lid for protection from intrusion of foreign
objects, and providing ample space for the addition of accessories.
F. Chassis: 1/2" steel base plate with welded structural elements. Structure bolted to concrete base per
manufacture's drawings.
G. Low friction UHMW components for quiet operation with no lubrication requirements.
H. Cover: 16-gauge aluminum sheet metal with a rubberized finish. All joints welded, filled and
ground smooth. Finished corners square and true with no visible joints.
I.
Finish: Fully rubberized then finish coat of high gloss.
J. Drive wheel: 4" diameter metal pinion matched to non-metallic rack.
K. Drive rack: Non metallic, self-lubricated polymer material with pre-drilled mounting holes and end
matched profile for smooth operation.
L. Hydraulic hose: Shall be 1/4" synthetic, rate to 2750 p.s.i. with swivel fittings at drive motor.
M. Hydraulic lock valve: Shall be individually replaceable cartridge type, in an integrated hydraulic
pump manifold and available as fail-safe or fail secure.
N. Hydraulic fluid: High performance type ISO-15.
O. Adjustable relief valves to allow meeting UL-325 standard requirements for class of installation.
P. The hydraulic fluid reservoir shall be formed from a single piece of metal, non-welded, and shall be
integral with pump and electric motor assembly.
4. Electrical Components: Minimum standard electrical components shall be Industrial grade and include:
A. Pump motor: Shall be a 1/3 HP, 56C, continuous duty motor, with a service factor of 1.15 or
greater. 120 VAC-60 Hz, 1ph motor to be provided with internal thermal protection.
B. Controls: To be listed by recognized testing laboratory as meeting UL-325 requirements.
BYAN SYSTEMS, INC.
Automated Gate and Access Control Products
413 Linden • Lusk, WY 82225 • (800) 223-2926
UL-325 Forth edition listed

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HYD 1000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Byan Systems HYD 1000

  • Page 1 BYAN SYSTEMS, INC. Automated Gate and Access Control Products HYD1000 SLIDE GATE SPECIFICATIONS SLIDING GATE OPERATORS UL-325 Forth edition listed 1. General: Furnish and install positive drive hydraulic slide gate operators. 2. Operation: slide gate operation shall be by means of a non-metallic rack passing over a solid metal pinion.
  • Page 2 G. Optional alert devices: flashing lights or rotating beacon. 5. Slide gate operator shall be Byan Systems, Inc. model # HYD-1000. A. Gate operator Factory Testing: 1. Fully assemble and test, at the factory, each gate operator to ensure smooth operation, sequencing and electrical connection integrity.
  • Page 3 SLIDE GATE OPERATOR INSTALLATION AND TECHNICAL MANUAL BYAN SYSTEMS, INC. OF LUSK, WYOMING, DEMANDS THAT YOU AS THE INSTALLER INFORM YOUR CUSTOMER OF ALL SAFETY EQUIPMENT THAT SHOULD BE INSTALLED ON EACH JOB SITE. THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR CUSTOMER.
  • Page 4 BYAN SYSTEMS, INC. Automated Gate and Access Control Products HYD 1000 VEHICULAR SLIDE GATE OPERATOR TECHNICAL DATA ELECTRIC MOTOR 115 VOLT AC 60HZ SINGLE PHASE 3 AMP DRAW 1/3 HORSEPOWER 325 RPM HYDRAULIC FLUID ISO 15 OPERATING TEMP. -40 TO +240F...

  • Page 5: Table Of Contents

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products TABLE OF CONTENTS Description Page No. Safety Issues Gate Operator Category Usage Classes for Vehicular Gates Gate Types Placard Placement & Requirements Pre-Installation Concrete Pedestal Installation Hydraulic Operator Installation Electrical Installation...

  • Page 6: Safety Issues

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products SAFETY ISSUES A. Important Safety Instructions WARNING – To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Never let children operate or play with gate controls. Keep the remote control away from children.
  • Page 7 BYAN SYSTEMS, INC. Automated Gate and Access Control Products C. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. D. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.
  • Page 8 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 2. Keep the gate system operating area clear of all obstructions. Stay clear of the operating area when the gate system is in use. 3. Do not allow children or pets near the gate system. In a residential or multi-family dwelling it may be necessary to fence off portions of the system.

  • Page 9: Gate Operator Category

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products GATE OPERATOR CATEGORY A vehicular gate operator or vehicular barrier (arm) operator shall have provisions for, or be supplied with, at least one independent primary and one independent secondary means as specified in the table below to protect against entrapment.

  • Page 10: Usage Classes For Vehicular Gates

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products USAGE CLASSES FOR VEHICULAR GATES CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR A vehicular gate operator (or system) intended for use in a one to four family dwelling, or a garage or parking area associated therewith.

  • Page 11: Gate Types

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products GATE TYPES Gate: A moving barrier such as a swinging, sliding, raising, lowering, rolling or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.

  • Page 12: Placard Placement & Requirements

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products PLACARD PLACEMENT AND REQUIREMENTS Placard Placement: The gate shall have a warning placard installed on each side of the gate. Each placard shall be visible to person located on the side of the gate on which the placard is installed.

  • Page 13: Pre-Installation

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products PRE-INSTALLATION Before Installation: 1. Automatic slide gates require a number of safe guards against entrapment and pinch points. Verify that protective devices have been installed to prevent bodily injury and/or death. If none are present, advise the customer before continuing the installation.

  • Page 14: Concrete Pedestal Installation

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products CONCRETE PEDESTAL INSTALLATION (Refer to Fig. 1 for details) The automatic gate operator requires a concrete pedestal with a size of 16’ x 16” x 8” (min.) thick, complete with four (4) 1/2” anchor bolts. (J type) Study Fig. 1, paying close attention to the proper placement of the pedestal and anchor bolts in relationship to the existing gate rail.
  • Page 15 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...
  • Page 16 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 17: Hydraulic Operator Installation

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products HYDRAULIC OPERATOR INSTALLATION Note: Refer to Fig. 2 and 3 for general assembly and part references for the operator. Part references will be referred to as (Item 1) etc. throughout the text below.
  • Page 18 BYAN SYSTEMS, INC. Automated Gate and Access Control Products rack structure. Torque the swing arm nut (Item 9) and then tighten the lock bolt and lock nut (Item 11 and 12) down against the top of the roller swing arm.
  • Page 19 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...
  • Page 20 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 21: Electrical Installation

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products ELECTRICAL INSTALLATION Mount the “pre-wired” electronic control panel in a suitable location. Have a qualified electrician run power to the panel and connect it into the TB1 Terminal block Run 1/2” electrical conduit to the concrete pedestal location as discussed earlier.

  • Page 22: Mechanical Maintenance Items

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products MECHANICAL MAINTENANCE ITEMS In order to ensure safe and trouble free operation of your gate operator system, we recommend that you perform periodic maintenance and inspection of the system. As a minimum, we...
  • Page 23 BYAN SYSTEMS, INC. Automated Gate and Access Control Products Inspect the alignment roller for material buildup and wear. Clean or replace as necessary. Inspect the vertical slide bearing material for material wear. Manually raise and lower the drive motor to ensure smooth operation of the slide bearings. Clean and replace as necessary.
  • Page 24 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 25: Electrical Maintenance Items

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products ELECTRICAL MAINTENANCE ITEMS In order to ensure safe and trouble free operation of your gate operator system, we recommend that you perform periodic maintenance and inspection of the system. As a minimum, we...

  • Page 26: "Pre-Wired" Electronic Control Panel

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products “PRE-WIRED” ELECTRONIC CONTROL PANEL Refer to Figure 6 for a graphical representation of the “pre-wired” electronic panel unit and locations of the terminal blocks. TB1 Commercial Power Input Terminal Block: 115V AC Line Power (Black)
  • Page 27 BYAN SYSTEMS, INC. Automated Gate and Access Control Products 413 Linden • Lusk, WY 82225 • (800) 223-2926...

  • Page 28: G2M Control Board

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products G2M CONTROL BOARD Description: This 115V/220V single-phase electronic control unit is suitable for single-phase motors, and can drive up to two different motors. There is a leaf delay incorporated with the use of the plug in car.
  • Page 29 BYAN SYSTEMS, INC. Automated Gate and Access Control Products Three Adjustable Timers Blue Timer: Opening timer only controls the opening time between 3 and 30 seconds. Red Timer: Closing timer only controls the close time between 3 and 30 seconds.
  • Page 30 BYAN SYSTEMS, INC. Automated Gate and Access Control Products DIP Switch Operation Mode Selection OPTION Reversing Stroke Function (Operator will close for 1 second) ACTIVE INACTIVE Step-by-step function* ACTIVE INACTIVE Automatic Closing Function ACTIVE INACTIVE Reversing Button is not operative during opening...
  • Page 31 BYAN SYSTEMS, INC. Automated Gate and Access Control Products TERMINAL BOARD Power Terminals (From top to bottom) Power Supply Power Supply Open Motor1 Close Motor 1 Common Motor 1 Open Motor 2 Close Motor 2 Common Motor 2 Accessory Terminals from Left to Right...
  • Page 32 BYAN SYSTEMS, INC. Automated Gate and Access Control Products CONTROL CONTACT TERMINAL DESCRIPTION ENTRAPMENT ALARM OUTPUT ENTRAPMENT ALARM OUTPUT 24VAC OUTPUT @ 1 AMP MAX 24VAC OUTPUT @ 1 AMP MAX. ELECTRIC LOCK RELEASE 12VDC ELECTRIC LOCK RELEASE 12VDC ENTRAPMENT ALARM RESET...

  • Page 33: Warranty

    Some states do not allow how long an implied warranty lasts, so this limitation may not apply to you. This warranty by Byan Systems, Inc. is in lieu of all warranties expressed or implied.

  • Page 34: End User Safety

    BYAN SYSTEMS, INC. Automated Gate and Access Control Products END USER SAFETY “THE GATE AUTOMATION AND ACCESS CONTROL MANUFACTURER” HAS NO CONTROL OVER THE GATE SYSTEM YOU HAVE AUTOMATED. THE WORD “SYSTEM” HEREIN REFERS TO THE GATE POST, GATE LEAF, HINGING, ALL AUTOMATION EQUIPMENT, ACCESSORY DEVICES, THE CONSTRUCTION AND INSTALLATION THEREOF.
  • Page 35 BYAN SYSTEMS, INC. Automated Gate and Access Control Products PROTECTION DEVICES IN THE AREA, ON THE GATE, OR THE EQUIPMENT ITSELF. 4. “CAUTION!!!” NEVER ALLOW CHILDREN TO RIDE ON THE GATE(S) OR PLAY AROUND THE ELECTRICAL ENCLOSURES 5. NEVER OPERATE A GATE SYSTEM WITHOUT VISUAL CONTACT SO IT CAN BE SUSPENDED IF NECESSARY.

  • Page 36: Customer Acknowledgement

    IT IS THE RESPONSIBILITY OF THE PURCHASER, DESIGNER AND INSTALLER, THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION. WE ARE PLEASED YOU HAVE SELECTED “BYAN SYSTEMS” ROQUET OPERATORS FOR YOUR VEHICULAR GATE AUTOMATION. ON BEHALF OF OUR DISTRIBUTION AND DEALER NETWORK, MAY I EXTEND TO YOU OUR GRATITUDE AND COMMITMENT TO FUTURE SUPPORT.

Table of Contents