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User Guide UG:008
Half-chip PRM™-RS Customer Board User Guide
Contents
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vicorpower.com
The half-chip PRM-RS Customer Board described in this document is designed for use with the
Remote Sense (RS) family of half-chip PRMs, and demonstrates the benefits of Factorized Power
Architecture™. This demonstration board is not designed for installation in end-user equipment.
The system demonstrates the use of a PRM Regulator and a VTM™ Current Multiplier for general
laboratory evaluation only.
Please read this document before setting up a customer demonstration board.
The User Guide is not comprehensive and is not a substitute for common sense and good
practice. For example:
1. When testing electronic products always use approved safety glasses.
2. Provide a strain relief for wires and place the system on the bench in such a way as to prevent
accidental dislodgment from the bench top.
3. Remove power and use caution when connecting and disconnecting test probes and interface
lines to avoid inadvertent short circuits and contact with hot surfaces.
4. Never use a jumper in place of the fuse. Replace the fuse only with its equivalent type
and rating.
5. Never attempt to disconnect the demonstration board from a VTM Customer Board while
power is applied. This system is not designed to demonstrate hot plug capability.

1.0 Introduction

The half-chip PRM-RS Customer Board can be used to demonstrate a stand-alone regulator or in
conjunction with a VTM Customer Board to enable demonstration of a Factorized Power
Architecture (FPA) system. There are many combinations possible using PRM and VTM Customer
Boards, but the focus in this user guide is using one PRM Customer Board and one VTM
Customer Board. The half-chip PRM Customer Board can be configured for local sensing (at the
PRM output), or non-isolated remote sensing (at the VTM output). The half-chip PRM Customer
Board is nominally configured for local sensing where the voltage feedback circuit regulates the
output voltage of the PRM. Implementing remote sensing requires component changes and
rework to the board which is detailed in section 8.3.
1.1 Part Numbers and Ratings
Refer to the specific PRM data sheet for ratings of the device. It is important to remain
within the device limits when testing.
1.2 Contents
The half-chip PRM-RS Customer Board arrives with the following contents:
1. 1 x half-chip PRM-RS Customer Board fully populated
2. 1 x 11mm V·I Chip push pin heat sink
3. 2 x V·I Chip push pins for heat sink installation
4. 2 x V·I Chip push pin heat sink grounding clip
5. 2 x 10 pin male to male headers
800-735-6200
Rev. 1.1
11/10
Page 1 of 19

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Summary of Contents for VICOR VI Chip PRM-RS

  • Page 1: Table Of Contents

    User Guide UG:008 Half-chip PRM™-RS Customer Board User Guide The half-chip PRM-RS Customer Board described in this document is designed for use with the Remote Sense (RS) family of half-chip PRMs, and demonstrates the benefits of Factorized Power Contents Page Architecture™.
  • Page 2: Features

    User Guide UG:008 2.0 Features The half-chip PRM-RS Customer Board has the following features: 1. Input and output lugs for source and load connections 2. Input fuse (appropriately rated) 3. Input capacitor for source decoupling 4. Test points for access to various device pins and circuit voltages 5.
  • Page 3: General

    User Guide UG:008 Figure 2 VTM -IN +OUT -OUT -OUT +OUT Power / Signal Connectors Pinout, Front View TM-VTM IM-VTM -OUT -OUT +OUT +OUT PC-VTM Power / Signal Connector (10) Signal Connector (9) 3.1 General Components Refer to Figure 1 and Figure 2: 1.
  • Page 4 User Guide UG:008 12. Output Voltage Trim Pot (R ): 11 turn trim pot adjusts the output voltage by increasing or decreasing the error amplifier reference voltage (V ). Turn clockwise to increase the output voltage, and counterclockwise to decrease the output voltage. Adjustment slot is 1.5 mm (L) x 0.6 mm (W).
  • Page 5: Schematic

    User Guide UG:008 4.0 Schematic, Assembly and Bill of Material (BOM) 4.1 Schematic Figure 3: Half-chip PRM-RS Customer Board Schematic vicorpower.com 800-735-6200 Rev. 1.1 11/10 Page 5 of 19...
  • Page 6 User Guide UG:008 4.2 Assembly Drawing Figure 4 Half-chip PRM-RS Customer Board Assembly Drawing vicorpower.com 800-735-6200 Rev. 1.1 11/10 Page 6 of 19...
  • Page 7: Bill Of Material

    Jack Vertical Mech Thru Hole Tektronix 131-5031-00 Ind 0.1u/20%/20A dual 3026 Coilcraft SLC7530D-101MLC PS01 Model Specific Vicor Model Specific IC I Sense INA194 SOT23 5 INA194 Not Applied Not Applied Not Applied RES 1K OHM 1W 1/10W 1% 0603 Generic...
  • Page 8: Vtm Boards

    User Guide UG:008 5.0 VTM Customer Boards The half-chip PRM-RS Customer Board is designed to work with all types of VTM Customer Boards to facilitate testing of virtually any PRM/VTM combination. Note that there are currently two basic types of VTM Customer Boards. Both board types share many common features, including input capacitance, output capacitance, and various test points.
  • Page 9 User Guide UG:008 5.2 VTM Customer Board Type B (Dual Connectors) The VTM Customer Board Type B contains dual connectors designed to mate with both X01 and X03 on the half-chip PRM-RS Customer Board. The additional connector is used to transfer VTM signal pins, as well as the VS+ and VS- signals between boards.
  • Page 10: Testing

    User Guide UG:008 6.0 Recommended Test Equipment The following is a list of recommended test equipment. Output load current, and voltage ratings are a function of the VTM selected (if used). 1. DC Power Supply: 0 – 100 V, 500 W minimum. a.
  • Page 11 User Guide UG:008 8.1.1 PRM Stand-alone Operation Setup This is the nominal configuration, and requires no rework to implement. If the board has been modified, restore to its original configuration. 1. Solder test leads to signals on the test point header that will be measured. 2.
  • Page 12 User Guide UG:008 8.3 PRM – VTM Operation, Non-isolated Remote Sense In this configuration, the PRM and VTM Customer Boards are connected together to form a PRM/VTM pair and regulation is performed at the VTM output. U09B is configured as a differential amplifier with a gain set for the appropriate output voltage.
  • Page 13 User Guide UG:008 9. Insert oscilloscope probe into VTM output probe jack. 10. Connect DMM to the VTM output test points and to any other signals to be measured. 11. Set PC Enable Switch (S0_2) to the left position. 12. Apply nominal input voltage. 13.
  • Page 14 User Guide UG:008 9.0 Test Procedure Once the board has been setup and verified to be functional, it can now be used to characterize the behavior, and performance of the selected configuration. Some typical tests are outlined below. 9.1 Efficiency vs. Line / Load (Ambient) 1.
  • Page 15 User Guide UG:008 9.4 PC Enable / Disable Timing 1. Connect input source and load. Set to OFF. 2. Set PC enable switch (S01-2) to the right position to disable the PRM. PC should be connected to SG. 3. Connect scope probes to PC, V , and any other signals to be measured.
  • Page 16: Modifications

    User Guide UG:008 10.0 Advanced Modifications 10.1 Stability , Bandwidth and T ransient Response The nominal compensation of the half-chip PRM-RS Customer Board is set to provide relatively low bandwidth in order to ensure stability under all of the recommended configurations. The closed loop frequency response varies as a function of line, load, trim, and output capacitance.
  • Page 17 User Guide UG:008 Figure 14 Sense and Compensation Components PRMOUT Vref TP10 1.24k V S+ U09A U 09B 0 OHM V S- 1.24k TP11 Figure 15 PRD48BH480T200A00 + V048F480T006-CB Closed Loop Response, Differential Sense, 48 V Phase Gain 0.2 A, Resistive Load (Hz) Figure 16 PRD48BH480T200A00 +...
  • Page 18 User Guide UG:008 10.2 Current Limit Adjustment The current limit set point is a function of the current sense amplifier gain, the shunt resistor, and the internal current limit threshold of the PRM. The onboard current sense IC and shunt have a typical combined gain of 400 mV/A.
  • Page 19: Conclusions

    Guide covers some basic and advanced topics; however, it cannot describe every scenario. If additional information is required, please contact Vicor Applications Engineering. Technical advice furnished by Vicor is provided as a free service, with the intent to facilitate successful implementation of Vicor Products. Vicor assumes no obligation or liability for the advice given or results obtained.

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