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The Powerful Choice
This manual, including the warnings and cautions inside, must be read and followed carefully by all
persons who use or maintain this product, including those who have any responsibility involving its
selection, application, service, or repair. This cap lamp system will perform as designed only if used and
maintained according to the instructions, otherwise it could fail to perform as designed and persons who
rely on this product could sustain serious personal injury or death.
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INSTRUCTION
MANUAL
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WARNING
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Summary of Contents for EnerSys OLDHAM GT
- Page 1 & & The Powerful Choice INSTRUCTION MANUAL WARNING This manual, including the warnings and cautions inside, must be read and followed carefully by all persons who use or maintain this product, including those who have any responsibility involving its selection, application, service, or repair. This cap lamp system will perform as designed only if used and maintained according to the instructions, otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death.
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Page 2: Table Of Contents
& & TABLE OF CONTENTS Important General description Preparation for use Battery charging Storage of batteries Filling battery Cap lamp system Replacing battery Removing cable from battery Replacing battery cover (metal) Using GT & GS cap lamp systems Repairing the headpiece Replacing bulbs Removing the bezel ring Replacing main bulb... -
Page 3: Important P3
IMPORTANT immediately before being placed into regular service. Pay close attention to Warnings and Cautions in Recommended storage temperature: 0 C to 27 this manual. A WARNING describes a condition that may cause severe personal injury or death if allowed to happen. A CAUTION describes a Filling battery (Type T5 only) condition that may cause moderate injury or property damage if allowed to happen. -
Page 4: Cap Lamp System
CAP LAMP SYSTEM Replacing battery (Stainless steel cover) Replacing battery (Plastic cover) 1. To remove battery cover, remove the wax seal (if applicable) from the lock screw hole. 1. Remove the two M4 button head socket 2. Remove locking clamp hex screw with Allen screws from the two clamp holding the cover. -
Page 5: Removing Cable From Battery
Repairing the headpiece 2. Lift the cable clamp to one side. Only the small insulated screwdriver (P/N 201042) should be used as this allows the screws to be secured tightly enough without fear of a short- circuit or other damage. The switch should be placed in the off position and the battery fuse removed (see section cap lamp system) before dis-assembly... -
Page 6: Replacing Main Bulb P5
Replacing the main bulb 4. Thread the new secondary bulb into the 1. Lift reflector out of housing, making sure not socket assembly (do not over-tighten). to break the bush connection. 5. Place the hole in the reflector over the secondary bulb. -
Page 7: Gt & Gs Diagram - Item List
GT & GS DIAGRAM – ITEM LIST 200101. Headpiece shell 201121. Bezel ring 204683 200131. Glass lens LOCK CONTACT KIT 200411. Sealing channel 203827. Reflector Lock spring 200323. Small bulb socket Lock barrel 259130. Main bulb 4V 48 Lumen Halogen ** Lock contact 200130. -
Page 8: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE Bulb glows dimly, flickers or fails 1. Low battery capacity: a. Observe the electrolyte level in the cell windows and make certain level is between the two scribed lines on the cell windows. b. Continuous use of battery that has not been fully charged will cause it to lose its capacity. -
Page 9: Certification, Equipment Marking And Instructions For Compliance With Atex Standards
The lamps can be assembled in a variety of combinations to satisfy customer requirements. The assembly combination is stated on the certification label and this combination should not be changed without consultation of Enersys Ltd., Swinton, Manchester UK. The type code sequence is as below:-... -
Page 10: Use Of Equipment
The cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur (for example in the case of a ruptured process pipe or compressed air pipe). EnerSys Ltd., Rake Lane, Swinton Manchester M27 8LR hawker.mining@uk.enersys.com...
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