TREND NuAire XBOXER XBC ECOSMART2 Series Installation, Control Details, Operating And Maintenance
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TREND NuAire XBOXER XBC ECOSMART2 Series Installation, Control Details, Operating And Maintenance

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XBC 75 & 85 ECOSMART2 (NT) MODELS
INSTALLATION, CONTROL DETAILS,
OPERATING AND MAINTENANCE
ErP
COMPLIANT
2 15
22. 08. 15. Leaflet Number 671715

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Summary of Contents for TREND NuAire XBOXER XBC ECOSMART2 Series

  • Page 1 XBC 75 & 85 ECOSMART2 (NT) MODELS INSTALLATION, CONTROL DETAILS, OPERATING AND MAINTENANCE COMPLIANT 2 15 22. 08. 15. Leaflet Number 671715...
  • Page 2 XBOXER XBC ECOSMART2 (NT) MODELS GENERAL INDEX PAGE • HORIZONTAL UNITS INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS 4 - 12 • VERTICAL UNITS INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS 13 - 19 • DESCRIPTION OF CONTROL 20 - 25 • CONTROL & PCB LAYOUTS 26 - 45 •...

  • Page 3: Table Of Contents

    XBOXER XBC ECOSMART2 (NT) MODELS INDEX - INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS FOR XBOXER XBC 75 & 85 HORIZONTAL & VERTICAL UNITS PAGE • INTRODUCTION - XBOXER XBC 75 & 85 HORIZONTAL (NT) MODELS • XBOXER XBC 75 & 85 HORIZONTAL (NT) MODELS - ACCESS •...

  • Page 4: Introduction - Xboxer Xbc 75 & 85 Horizontal (Nt) Models

    XBOXER XBC ECOSMART2 (NT) MODELS The EMC Directive 2004/108/EC SUPPLY & EXTRACT VENTILATION UNIT The Low Voltage Directive 2006/95/EC WITH HEAT RECOVERY INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS INTRODUCTION - XBOXER XBC 75 & 85 CODE DESCRIPTION: XBOXER XBC 75 & 85 HORIZONTAL HORIZONTAL ECOSMART2 (NT) MODELS VENTILATION UNITS The information contained in this document provides details of...

  • Page 5: Xboxer Xbc 75 & 85 Horizontal (Nt) Models - Access

    XBOXER XBC ECOSMART2 (NT) MODELS 1.0 XBOXER XBC HORIZONTAL UNIT ACCESS Figure 2: The unit must be installed with at least 650mm clearance from a wall / barrier to gain access from the side. Isolate before removing panels. Access covers on both sides of the fan unit.

  • Page 6: Delivery & Receipt Of Equipment, Handling, Storage & Errection & Assembly

    XBOXER XBC ECOSMART2 (NT) MODELS 2.3 STORAGE Safety first! – before commencing any work ensure: The equipment must be stored in a dry, internal location. Ductwork • That all appropriate risk assesments have been carried connection apertures shall be sealed against the ingress of dust, water out, and the required safety measures have been taken and vermin.

  • Page 7: Xboxer Xbc 75 & 85 Horizontal Unit - Dimensions

    XBOXER XBC ECOSMART2 (NT) MODELS 4.0 XBOXER XBC (NT) HORIZONTAL UNIT DIMENSIONS (MM) AND WEIGHTS (KG) Figure 5: Horizontal unit dimensions (mm) and weights (kg). Unit code Unit Dimensions (mm) Control dimensions Unit weights Packed weights (kg) (kg) XBC75-H-*** 2800 2126 XBC85-H-*** 2800...

  • Page 8: Xboxer Xbc 75 & 85 Horizontal Unit - Motorised Dampers

    XBOXER XBC ECOSMART2 (NT) MODELS 5.0 XBOXER XBC75 & 85 HORIZONTAL (NT) MOTORISED DAMPERS Internal version (example code: XBC75-H-MD24V). If Nuaire matched silencers (example code XBC75-H-SIL900) are being fitted to the fan unit, the motorised damper (example code XBC75-H-MD24V) needs to be fitted after the silencers. This ensures that breakout noise levels are kept to a minimum.

  • Page 9: Xboxer Xbc 75 & 85 Horizontal Unit - Commissioning & Setting To Work

    XBOXER XBC ECOSMART2 (NT) MODELS 6.0 COMMISSIONING & SETTING TO WORK ON 6.3 ELECTRIC HEATERS HORIZONTAL UNITS Heater Capacity: XBC75 – 3ph, 12Kw XBC85 – 3ph, 18Kw (Note – not all of the components listed here are necessarily included with the equipment supplied). The Electric Heater requires a 3ph supply which is independent from the main unit supply.

  • Page 10: Xboxer Xbc 75 & 85 Horizontal Unit - Spare Parts

    XBOXER XBC ECOSMART2 (NT) MODELS 7.0 XBOXER XBC75 & 85 HORIZONTAL (NT) SPARE PARTS Ensure correct model is selected: XBC75 – HORIZONTAL PART NO. DESCRIPTION XBC75-H-FILTERKIT Replacement G4 panel filters x 4 776187 Replacement Blower assembly x 1 XBC85 – HORIZONTAL PART NO.

  • Page 11: Xboxer Xbc 75 & 85 Horizontal Unit - Ancillaries, Dimensions & Weights

    XBOXER XBC ECOSMART2 (NT) MODELS 8.0 XBOXER XBC75 & 85 HORIZONTAL (NT) ANCILLARY DIMENSIONS (MM) AND WEIGHTS Figure 9: Horizontal Unit ancillary key. WEATHER KIT Ref No. Unit Code Description Dimensions Weight Width Height Length (kg) XBC75- H- ***WP Unit with weather roof 2000 1001 2800...
  • Page 12 XBOXER XBC ECOSMART2 (NT) MODELS 8.0 XBOXER XBC75 & 85 HORIZONTAL (NT) ANCILLARY DIMENSIONS (MM) AND WEIGHTS DAMPERS Ref No. Unit Code Description Dimensions Weight Width Height Length (kg) XBC75- H- MD24V Motorised dampers 24V for Ecosmart2 models (NT) XBC85- H- MD24V Motorised dampers 24V for Ecosmart2 models (NT) XBC75- H- MD-NC Damper no actuator with extended spindle...

  • Page 13: Introduction - Xboxer Xbc 75 & 85 Vertical (Nt) Models

    XBOXER XBC ECOSMART2 (NT) MODELS The EMC Directive 2004/108/EC SUPPLY & EXTRACT VENTILATION UNIT The Low Voltage Directive 2006/95/EC WITH HEAT RECOVERY INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS INTRODUCTION - XBOXER XBC 75 & 85 VERTICAL CODE DESCRIPTION: XBOXER XBC 75 & 85 VERTICAL ECOSMART2 (NT) MODELS VENTILATION UNITS The information contained in this document provides details of...

  • Page 14: Xboxer Xbc 75 & 85 Vertical (Nt) Models - Access

    XBOXER XBC ECOSMART2 (NT) MODELS 9.0 XBOXER XBC (NT) VERTICAL UNIT ACCESS Figure 11: The unit must be installed with at least 650mm clearance from a wall / barrier to gain access from the side. Isolate before removing panels. All access panels are located on one side of the fan unit Note: Unit must be isolated before panels are removed.

  • Page 15: Xboxer Xbc 75 & 85 Vertical - Dimensions

    XBOXER XBC ECOSMART2 (NT) MODELS 10.0 XBOXER XBC (NT) VERTICAL UNIT DIMENSIONS (MM) AND WEIGHTS (KG) Figure 13: Vertical unit dimensions (mm) and weights (kg). Unit code Unit Dimensions (mm) Control dimensions Unit weights Packed weights (kg) (kg) XBC75-V-*** 2500 1416* 2500 XBC85-V-***...

  • Page 16: Xboxer Xbc 75 & 85 Vertical Unit - Commissioning & Setting To Work

    XBOXER XBC ECOSMART2 (NT) MODELS 12.0 COMMISSIONING & SETTING TO WORK 12.3 ELECTRIC HEATERS ON VERTICAL UNITS Heater Capacity: XBC75 – 3ph, 12Kw XBC85 – 3ph, 18Kw (Note – not all of the components listed here are necessarily included with the equipment supplied). The Electric Heater requires a 3ph supply which is independent from the main unit supply.

  • Page 17: Xboxer Xbc 75 & 85 Vertical Unit - Spare Parts

    XBOXER XBC ECOSMART2 (NT) MODELS 13.0 XBOXER XBC75 & 85 VERTICAL (NT) SPARE PARTS Ensure correct model is selected: XBC75 – VERTICAL PART NO. DESCRIPTION XBC75-V-FILTERKIT Replacement G4 panel filters x 4 776187 Replacement Blower assembly x 1 XBC85 – VERTICAL PART NO.

  • Page 18: Xboxer Xbc 75 & 85 Vertical Unit - Ancillaries, Dimensions & Weights

    XBOXER XBC ECOSMART2 (NT) MODELS 14.0 XBOXER XBC75 & 85 VERTICAL (NT) ANCILLARY DIMENSIONS (MM) AND WEIGHTS Figure 17: Vertical Unit ancillary key. WEATHER KIT Ref No. Unit Code Description Dimensions Weight Width Height Length (kg) XBC75- V- ***WP Unit with weather roof 1476 2500 XBC75- V- ***- RWP...
  • Page 19 XBOXER XBC ECOSMART2 (NT) MODELS 14.0 XBOXER XBC75 & 85 VERTICAL (NT) ANCILLARY DIMENSIONS (MM) AND WEIGHTS DAMPERS Ref No. Unit Code Description Dimensions Weight Width Height Length (kg) XBC75- V- MD24V Motorised dampers 24V for Ecosmart2 models (NT) XBC85- V- MD24V Motorised dampers 24V for Ecosmart2 models (NT) XBC75- V- MD-NC Damper no actuator with extended spindle...
  • Page 20 XBOXER XBC ECOSMART2 (NT) MODELS INDEX - DESCRIPTION OF CONTROL PAGE • GENERAL • CONTROLLABLE ITEMS • ENABLE SIGNAL • OCCUPANCY CONTROL • BOOST • TRICKLE MODE • CONTROL • SUPPLY TEMPERATURE CONTROL • FROST PROTECTION • NIGHT COOLING / SUMMER FREE COOLING •...
  • Page 21 15.4 OCCUPANCY CONTROL When a Trend occupancy sensor is selected via UI4 & 5 software module, the control will look for a Trend OCC-U sensor in the appropriate input. An occupied signal will give an enable signal.
  • Page 22 CONTROL When a CO2 sensor is selected via UI4 & 5 function knobs, and an enable signal is received, ventilation will enabled Trend increase to reduce CO2 concentration the target CO2 setpoint. The target CO2 sensor setpoint can be IQ422/12/LAN/BAC/230 changed as one of the commissioning setpoints.
  • Page 23 XBOXER XBC ECOSMART2 (NT) MODELS 15.0 DESCRIPTION OF CONTROL - UNIT CONTROLLED BY AN ECOSMART2 CONTROLLER 15.12 SETPOINTS All the following are user adjustable within engineered limits: Point Name Description Range Default ENABLE Software enable switch Off / On RUNONTIME Run-on timer value 0-3600 Seconds TRICKLEMODE...
  • Page 24 Heating Type 0=None, 1=LPHW, 2=Electric COOLINGTYPE Cooling Type 0=None, 1=CW, 2=DX UI4FUNCTION Input 4 Function, 0 = None, 1 = CO /T/D, 2 = Trend Occ, 3=FSC UI5FUNCTION Input 5 Function, 0 = None, 1 = CO /T/D, 2 = Trend Occ, 3=FSC TACHOFITTED...
  • Page 25 Motorised control valve (cw actuators) Air off temp stat Frost protection Heat dissipation run on Trickle & boost switch Automatic bypass BACnet IP (Ethernet) or Trend LAN Time control Web connectivity Energy monitoring Participation via Trend network Energy metering Participation via Trend network TOUCH SCREEN &...
  • Page 26 XBOXER XBC ECOSMART2 (NT) MODELS INDEX - CONTROL / PCB LAYOUTS & SCHEMATICS PAGE • ELECTRICAL DETAILS 27 / 29 • HARDWARE POSITIONS ON XBC UNIT • I/O DAMPER CONNECTION • BASIC CONNECTION DIAGRAM 32 / 33 • PHYSICAL LAYOUT, HORIZONTAL 34 / 35 •...

  • Page 27: Electrical Details

    XBOXER XBC ECOSMART2 (NT) MODELS 16.0 ELECTRICAL DETAILS The electrical wiring must 16.1 SUPPLY The control is powered by a 400Vac 50Hz 3 phase supply. This must be isolated local to the unit and fitted be carried out by competent with appropriate overcurrent and fault protection.
  • Page 28 XBOXER XBC ECOSMART2 (NT) MODELS 16.0 ELECTRICAL DETAILS 16.6 CONNECTION CHART IQ422 Expansion Module Din Rail Description Terminal No. Terminal No. Terminal No. Fresh Air Sensor 1 (4,5) Supply Air Sensor 2 (6,7) Return/Room Air Sensor 3 (8,9) 25-26 Input 4 4 (10,11) Input 5 5 (12,13)
  • Page 29 XBOXER XBC ECOSMART2 (NT) MODELS 16.0 ELECTRICAL DETAILS 16.7 TERMINALS - WIRE CONNECTIONS Figure 18: This control unit utilises WAGO’s CAGE CLAMP® S terminal blocks, allowing for quick and easy connection. PUSH IN TERMINATION TERMINATION OF FINE-STRANDED CONDUCTOR REMOVAL - Stripped solid - Insert an operating CONDUCTORS conductors, fine-stranded conductors with ferrules,...

  • Page 30: Hardware Positions On Xbc Unit

    XBOXER XBC ECOSMART2 (NT) MODELS 17.0 HARDWARE POSITIONS ON HORIZONTAL UNIT Figure 19a. XBC unit plan view. EXTRACT INLET SUPPLY DISCHARGE 17.1 HARDWARE POSITIONS ON VERTICAL UNIT Figure 19b. XBC unit side view. EXTRACT INLET SUPPLY DISCHARGE E) LPHW re-heat drive (LPHW KEY TO HARDWARE POSITIONS models only) A) Supply fan (drive &...

  • Page 31: I/O Damper Connection

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.1 I/0 DAMPER CONNECTION 24V ACTUATOR VERSION (XBC75 & 85-MD-NT) Figure 20: nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 32: Basic Connection Diagram

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.2 BASIC CONNECTION DIAGRAM Figure 21: 029 2085 8200...
  • Page 33 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 34: Physical Layout, Horizontal

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.3 PHYSICAL LAYOUT, HORIZONTAL Figure 22: 029 2085 8200...
  • Page 35 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 36: Physical Layout, Vertical

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.4 PHYSICAL LAYOUT, VERTICAL Figure 23: 029 2085 8200...
  • Page 37 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 38: Full Wiring Diagram - Xbc75-85 (No Heater / Lphw)

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.5 XBC75-85 WIRING (NO HEATER / LPHW HEATER) Figure 24: 029 2085 8200...
  • Page 39 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 40: Full Wiring Diagram - Xbc75-85 (Electric Heater Version)

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.6 XBC75-85 WIRING (ELECTRIC HEATER VERSION) Figure 25: 029 2085 8200...
  • Page 41 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 42: Frost Coil Wiring Diagram - Xbc75-85 (Lphw Heater Version)

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.7 XBC75-85 FROST COIL WIRING (LPHW HEATER VERSION) Figure 26: 029 2085 8200...
  • Page 43 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 44: Frost Coil Wiring Diagram - Xbc75-85 (Electric Heater Version)

    XBOXER XBC ECOSMART2 (NT) MODELS 18.0 DIAGRAMS 18.8 XBC75-85 FROST COIL WIRING (ELECTRIC HEATER VERSION) Figure 27: 029 2085 8200...
  • Page 45 XBOXER XBC ECOSMART2 (NT) MODELS nuaire.co.uk 22. 08. 15. Leaflet Number 671715...

  • Page 46: Maintenance & Service Schedule

    XBOXER XBC ECOSMART2 (NT) MODELS Motors have an enclosed bearing housing and are pre-greased 19.0 MAINTENANCE for life. Check all fixings are secure. It is recommended that PPE is always used during the maintenance of Air Handling Equipment – gloves, eye shields and respiratory mask. 19.6 GENERAL Inspect all internal and external surfaces to check for corrosion or peeling of painted surfaces.

  • Page 47: Certification

    XBOXER XBC ECOSMART2 (NT) MODELS 23.0 CERTIFICATION DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE We declare that the machinery named below is intended to be assembled with Signature of manufacture representatives: other components to constitute a system of machinery. All parts Name: Position:...
  • Page 48 FOR MORE INFORMATION www.nuaire.co.uk COMMERCIAL www.nuaire.co.uk/commercial AIR HANDLING UNITS www.nuaire.co.uk/boxerahu NUAIRE LIMITED Western Industrial Estate Caerphilly CF83 1NA +44 (0)29 2085 8200 +44 (0)29 2085 8222 info@nuaire.co.uk www.nuaire.co.uk As part of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice. Telephone calls may be recorded for quality and training purposes.

This manual is also suitable for:

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