Jetline 9700W Operation Manual

Microprocessor wire feed control

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OM-9700T-02-2015

2-20-V

OPERATION MANUAL

For

9700W Microprocessor

Wire Feed Control

February 2015

IMPORTANT

Read this manual carefully before installing,

Commissioning, or operating this product.

Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618

Telephone: (949) 951-1515 Fax: (949) 951-9237

Web site:

www.jetline.com

E-mail:

sales@jetline.com

Table of Contents

Summary of Contents for Jetline 9700W

Page 1 OPERATION MANUAL 9700W Microprocessor Wire Feed Control February 2015 IMPORTANT Read this manual carefully before installing, Commissioning, or operating this product. Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618 Telephone: (949) 951-1515 Fax: (949) 951-9237 Web site: www.jetline.com E-mail: sales@jetline.com...
Page 2 Blank page...
Page 3 LIMITED WARRANTY Jetline Engineering, of Irvine, California, U.S.A., warrants all new equipment to be free from defects in material and workmanship for the period of one (1) year, provided that the equipment is installed and operated according to instructions. Jetline Engineering's obligation under this warranty is expressly limited to replacing or repairing any defective part or correcting any manufacturing defect without charge during the warranty period, if Jetline's inspection confirms the existence of such defects.
Page 4 NOTICE The installation, operation and maintenance guidelines set out in this manual will enable you to maintain the equipment in peak condition and achieve maximum efficiency with your welding operation. Please read these instructions carefully to become aware of every advantage. CAUTION Only experienced personnel familiar with the operation and safe practice of welding...
Page 5: Table Of Contents
Table of Contents Section I ..........................1 Safety Precautions ......................1 ......................4 Section II Introduction Section III Operation Mode 9700W ..................7 RUN SCREENS ....................8 PROGRAM SCREENS ..................9 AUX1-3 SCREENS ................... 11 PULSED SCREENS ..................12 Section IV Weld Screen ....................13 Section V ESTOP Screen ....................
Page 6: Section I
Section I Safety Precautions Frequently inspect input power cord for Arc Welding damage or bare wiring. Replace cord Arc Welding can be hazardous. Protect immediately if damaged - bare wiring can kill. yourself and others from possible serious Turn off all equipment when not in use. injury or death.
Page 7 Fumes and gases can be hazardous to your health. specific application; maintain them and associated parts in good condition. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Turn face away from valve outlet when opening cylinder valve.
Page 8 closed and securely in place. About Pacemakers: Have only qualified people remove guards or The above procedures are among those also normally covers for maintenance and troubleshooting as recommended for pacemaker wearers. Consult your necessary. doctor for complete information. EMF Information Principal Safety Standards Considerations About Welding and the Reference as applicable...
Page 9: Section Ii Introduction
The 9700W control includes a motor controller and can therefore be connected directly to the wire feed motor. It is used for motors up to ½ HP of the type used on Jetline standard wire feed. It provides wire feed accuracy levels suitable for most conventional applications.
Page 10 The 9700W control has been designed to be easy to use. Its operation is made easier by the use of the display which guides you through the setup process, and during the welding sequence, tells you what is happening.
Page 11 Specifications Processor: Microprocessor Display: Graphic Backlit LCD Panel: Polycarbonate overlay Input: 120 VAC, 1 ph, 50/60 Hz, 10 amps 240 VAC, 1 ph, 50/60 Hz, 5 amps Power cord: Standard 120 VAC 6 ft. (1.8 m) long Dimensions : Weight: 14 lbs.
Page 12: Section Iii Operation Mode 9700W
Figure 2: 9700W Front Panel Showing Operator Interface and functions of dials, switches 4 Line Screen Knob, Dial adjust for screen- CW display more and CCW less 3 Remote Receptacles S3 top, S2 middle, S1 at bottom 4 touch arrows/buttons for...
Page 13: Run Screens
Please note that not all the screens in this manual appear on your 9700W. Your system or control might not have the function. During programming if you disable a function it will not appear in run screens. WELCOME SCREEN This screen appears automatically when the unit is switched on and remains on the screen for approximately 3 seconds.
Page 14: Program Screens
2. PROGRAM SCREENS Pressing the left arrow in any of the program screens will save the entire program to the permanent memory of the 9700W. WIRE START DLY PROGRAM If the wire is started by the external contact this is the delay after...
Page 15 AUX2 PROGRAM SUB MENU SCREEN PROGRAM If the right button is pressed you will go into the AUX2 sub menu. AUX1 This screen will only appear if Configuration / AUX2 name has AUX2 been assigned a name and then that name will appear in the AUX3 menu.
Page 16: Aux1-3 Screens
Configuration Mode / AUX1-3 START DELAY AUX1 This is the amount of time from when the 9700W gets a start AUX1 DISABLE command until the output becomes active. Minimum value is 0.0, START DLY Maximum value is 10.0.
Page 17: Pulsed Screens
AUX1-3 ENABLE/DISABLE AUX1 AUX 1-3 is enable or disable. If enable then the auxiliary output STOP DLY signal will be activated during the weld. If disable the auxiliary AUX1 DISABLE output will stay open. START DLY 4. PULSED SCREENS To get out of the pulsed sub menu all you have to do is press the left arrow. PULSED WIRE PULSED Pulsed Wire is on or off.
Page 18: Section Iv Weld Screen
This line shows that status of various outputs and inputs. AUX1, AUX2, and AUX3 are highlighted when the 9700W sends out an active signal. If the EXT is highlighted, it means the 9700W has received an external start command. In this case the STOP button acts like a wire lock command.
Page 19: Section V Estop Screen
The front panel is hinged for servicing purposes. The hinge is located at the left hand side of the enclosure so it is important that you do not locate the 9700W too close to an obstruction on the left side which would block the full opening of the door.
Page 20: Section Vii Electrical Installation
Section VII Electrical Installation Input Power The 9700W control is designed to operate on either 115VAC or 230VAC 50/60HZ and is fitted with a 10 amp circuit breaker suitable for either voltage. The unit is typically configured for your choice of voltage prior to shipment.
Page 21 Since the 9700W is fitted with an IEC 60320-1 C14 power receptacle you will need to get a power cord with an IEC 60320-1 C13 connector rated for 250VAC to use with 220/230VAC. Output Connections All output connections to and from the 9700W control use Amphenol connectors. There are three Amphenol connectors, the lower one is marked S1, the center one is S2 and the upper one is S3.
Page 22 Figure 6: Location of keyway on connector @ 6 o’clock. S1 CONNECTOR The S1 connector is used to connect the 9700W control to auxiliary controls. If you need to provide your own cable, it should be fitted with the following:...
Page 23 Function: Permits the 9700W to pass a pulse signal to another device. This signal would be used if it is desired to pulse a third party control. It is not used with Jetline 9600 series controlled equipment. The signal from these pins directly follows the Pulse Lockout Input signal.
Page 24 Electrical: This is an open collector output, Pin K is high, Pin L is low. REMOTE SPEED INPUT (Pins M & N) Function: The 9700W can be configured to permit the travel speed to be set by a remote analog input signal. The signal is supplied to these pins from the remote device.
Page 25 9700T control. The weld and travel sequence will be automatically started and, at the same time, a signal will be sent to the 9700W wire feeder control to initiate the wire feed start sequence.
Page 26 This creates a completely integrated welding system where the operation of the start button on the 9700T control initiates the start of the weld sequence. The preset start time delays which have been set on the 9700T carriage control, 9700W wire feed control and 9790 arc Page 21...
Page 27 Cable: Included with wire feed head 9700T 9700W Motion, Motor Connection 9790 Welding Power Source Remote Connection Figure 7: Typical Jetline System Interconnection Schematic for a GTAW with Wire feeder and Motion Control. NOTE: Fixture shown is rotation but connection same for linear. Page 22...
Page 28: Section Viii Maintenance
Section VIII Maintenance Calibration Your 9700W longitudinal travel control has been precisely calibrated before shipment - no further calibration is necessary on receipt of the equipment. There are two types of calibration routines, they are: Initial Calibration This routine is carried out only if major changes have been made to the system. Typical reasons for carrying out this type of calibration would be: •...
Page 29: Section Ix Parts Lists
Check the interior of the control for signs of overheating of wires and/or components. Section IX Parts Lists The following pages provide a detailed parts list of the 9700W control. Item numbers shown in the parts list refer to those items referenced by the balloon in the drawing.
Page 30 9700W Enclosure Recommended Item Part Level Level Description 9700-1 Complete, assembled control Enclosure ....1 9700W-105 Cabinet Sheet metal only .........1 9700-CAB-S1 Cable Assembly Remote S1........1 9700-CAB-S2 Cable Assembly Remote S2........1 9700-CAB-S3 Cable Assembly Remote S3........1 C-1318-006-BL Power Cord 6 foot Right Angle 76803 ....1 AS-25-5 Power Supply RS-25-5 ..........1...
Page 31 9700W Enclosure Door Recommended Item Part Level Level Description 9700-1 Complete Enclosure ..........1 TA35-CFTRF100CO Circuit Breaker CB1 ..........1 9700W-100 Overlay Front Panel ..........1 9700-10 Processor Board CPU Board ........1 AYW400 Switch Operator ............1 TWC01 Contact - Normally Closed ........1 9700-LCD Display ..............1...
Page 32: Section X Pcb Descriptions
Used for Pulse Lockout at the end of the weld and to start the ALC touch retract. J13 – Spare Input Connector This is unused in current 9700W models. J14 – Spare Output Connector This is unused in current 9700W models.
Page 33 This variable resistor is used to control the contrast of the display. TEST POINTS TP1 – 9700-10 5 Volt Used to check the 5 Volts going to the 9700-10 board. TP2 – 9700-10 Ground When measuring the signals of this board, connect your isolated instrument ground lead here. TP3 –...
Page 34 This connection is for an emergency stop condition. It energizes a solid state relay that controls power to the motor control. J9 - Emergency Stop Connector This is where the emergency stop switch is tied. If the circuit is broken, the system will disable movement. COMPONENTS SW1 - Remote Emergency Stop Selector Switch In the “up”...
Page 35: Section Xi Electrical Diagrams
Section XI Electrical Diagrams The following pages include electrical diagrams for the 9700T Microprocessor Controller. 9700 W Control Schematic 9700 W Interconnection Diagram showing as a reference a complete system. Your actual system might differ from that shown and should be referred to by Job # for exact details. Page 30...
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Page 38: Appendix A 9700W Calibration Sub Menu Mode
Appendix A 9700W Calibration Sub Menu Mode You enter the Calibration mode from the program mode. To get out of the calibration sub menu you have to do is press the left arrow. When you leave the calibration sub menu all settings will be saved to the main calibration permanent memory.
Page 39 HI LIMIT CALIB Hi Lmt is the upper limit of the wire speed. Minimum value is DISPLAY ACTUAL 0.000 and Maximum value is 3000.000. 200.000 HI LMT 8.532 HI OUT HI OUT CALIB Hi Out is the voltage that is put out of the 9700-10 board to reach 200.000 HI LMT the upper limit of the travel motor.
Page 40 LOW IN CALIB Low In is the voltage of the feedback from the motor when running 0.421 LOW OUT at the low limit. Minimum value is -1.000 and Maximum value is 0.385 LOW IN 100.000. INPUT JUMPER INPUT JUMPER CALIB Input Jumper is J1, J2, or J3 and lets the system know which 0.385 LOW IN...
Page 41 UNITS – INCH OR CM CALIB Set the units for the system to either inch or CM (centimeters). 0.219 REMOTE LOW UNITS INCH SWITCH MOTOR SWITCH MOTOR CALIB Switch Motor is either no or yes. If yes, it switches the direction UNITS INCH on the motor to match the forward direction of the system.
Page 42 To get out press the right button when at the far right character. Password is always 5 characters. BACKUP CALIB If the right arrow is pressed the 9700W copies all of the calibration PASSWORD parameters to the backup memory. BACKUP...
Page 43: Appendix B 9700W Configuration Sub Menu Mode
CLOSED LOOP Appendix B 9700W Configuration Sub Menu Mode You enter the Configuration mode from the program mode. To get out of the configuration sub menu all you have to do is press the left arrow. When you leave the calibration sub menu all settings will be saved to the main configuration permanent memory.
Page 44 RAMP ENABLE CONFIG Ramp Enable is either yes or no. If yes, then Ramp Time is RAPID JOG displayed in the main screen. RAMP ENABLE PULSE ENABLE PULSE ENABLE CONFIG Pulse Enable is either yes or no. If yes, them Pulsed is displayed RAMP ENABLE in the main screen.
Page 45 Minimum value is 1 and Maximum SET DP value is 3. BACKUP BACKUP CONFIG If the right arrow is pressed, the 9700W copies all of the SET DP configuration parameters to the backup memory. BACKUP RESTORE Page 40...
Page 46: Appendix C 9700W Auto Calibration
4) Pressing the Start button causes the wire to feed. On the screen you will see the amount of time left in the run and what speed the 9700W thinks that it is running. During the calibration run you can stop the system by pressing either the left arrow key, the stop button or the estop button.
Page 47 running again at the same time and speed in item 3 or you can change to the other end of the calibration. TIME AUTO CAL This is the amount of time that the Auto calibration will run. 60.00 TIME 8.00 VALUE IPM VALUE AUTO CAL...
Page 48 AUTO CAL 0.01 By pressing the right arrow button the unit will look at all the READ numbers and make the changes to the input and output numbers. During the calculations the display will show you CALC LOW (low 60.00 TIME speed run) or CALC HIGH (high speed run).