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Table of Contents
Summary of Contents for EWS Spinjet SJ 20-ER32
- Page 1 Precision meets Motion Manual SpinJet...
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Page 2: Table Of Contents
The HSM Jet Spindle has not been used in the last month ........24 Warranty EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... - Page 3 A distance of at least 20 cm between the equipment and all persons should be maintained during the operation of the equipment. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de...
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Page 4: General
- Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T TRY IT EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 5: Statement Of Compliance
1. TSD - this is wireless RPM display 2. Universal AC/5VDC power supply * For USA/Japan: include EU to US/Japan AC adaptor plug EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 6: Main Features
Fig. 3: Rotation speed vs. tool diameter Fig. 4: The relation between coolant pressure & RPM value based on HSM Jet Spindle EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 7: Wireless Rotation Speed Display
This is limited to 127 tools - Internally battery‘s powered RPM transmitter unit - Own ID number for each RPM transmitter unit EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 8: Built-In And Direct Mounting System To Cnc Spindle
ER32 adaptation - This is the default type. - Integral options with various adaptations are available upon request. 40.SK4012SJ... SJ...-ER32 SJ...ZYL20 40.HSK6312SJ... 40.C612SJ... EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 9: Shaft Locking For Tool Clamping
It is strictly prohibited to use the HSM Jet spindle if shaft lock hole’s protection plug is damaged or missing. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 10: Integrated Coolant Nozzle System
ER11 SRK ...25 Thermal collet NUT ER11 GHS ER11 SRK ...10 Thermal Collet Fig. 11: Overhang solutions types EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 11: Installation
2. Connect the display to an AC socket. 3. Switch the display ON. RPM wireless transmitter detection side EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 12: Connect
To save a battery energy and in case that SpinJet is not in use - do Disconnection procedure (see paragraph 2.2.5). Fig. 14: Many HSM Jet Spindles (not working simultaniusly) can be connected to one display EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 13: Screens
You can see a list of all of the HSM Jet Spindles the display has been connected to, by pressing the „list“ button. Fig.18: List of connected SpinJet Spindles display EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... - Page 14 The display can be cleared from all connected HSM Jet Spindles, or a list of previously connected devices can be viewed. Fig. 22: Disconnect all sensors screen EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de...
- Page 15 If the HSM Jet Spindle is spinning too fast, the „HIGH RPM“ alert is shown. Fig. 27: High RPM screen EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de...
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Page 16: Disconnect
Use appropriate means of fi re protection and extinguishing. b. Use anti-dissolution additive suitable for your oil. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 17: Spindle Installation Onto The Cnc Machine
Before installing a HSM Jet Spindle with a filter on the machine spindle, make sure that the filter is clean. SpinJet Installation onto turret See Manual ”Driven tools“ SpinJet EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 18: Placement Of Hsm Jet Spindle In Toolholder
5. Fasten the HSM Jet Spindle tightening nut to clamp the HSM Jet Spindle and the toolholder together with an ER 32 spanner, use hand force only EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 19: Prerequisites For Tools
** 20 Krpm based on min. coolant pressure 20 bar & min. fl ow rate 12 l/min *** recommended coolant pressure 30-40 bar EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 20: Tool Installation Into Hsm Jet Spindle
4. Insert the tool into the collet. 5. Place the collet in the spindle. Fig. 35: Collet and tool in the HSM Jet Spindle EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 21: Check For Run-Out Upon Tool Clamping
According to ISO 15488 the collet run-out tolerances should be checked as shown at the sketch below. 1 - test mandrel a - test point Fig.36: Testing of run-out tolerance EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... - Page 22 Higher clamping force of the clamping nut at the same time means higher stress on the toolholder (ER11 seat). EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de...
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Page 23: Maintenance
HSM Jet Spindle. Any damage caused by one of the above “Warnings” will not be covered by limited warranty. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 24: Working With The Hsm Jet Spindle
For the first trial at both machining processes, it is recommended to increase the feed gradually by of 3.0-3.5 (not directly 3.75), before setting the feed to the above calculated value. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 25: Troubleshooting
CNC machine, for 3 to 5 min. Make sure that the HSM Jet Spindle reaches a speed that corresponds to the pressure of the coolant that is pumped through it. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... -
Page 26: Warranty
Manual 6. Warranty The warranty period is two years, starting on the date of delivery ex works od EWS, with the exception of wear parts such as gaskets, etc. and consequential damages caused by these wear parts. EWS Weigele GmbH & Co. KG · Maybachstr. 1 · D-73066 Uhingen · Tel. +49(0)7161-93040-0 · Fax +49(0)7161-93040-30 · info@ews-tools.de · www.ews-tools.de... - Page 27 EWS Weigele GmbH & Co. KG Maybachstraße 1 · D-73066 Uhingen Telefon +49(0)7161-93040-100 Telefax +49(0)7161-93040-30 E-Mail: info@ews-tools.de www.ews-tools.de WSW Spannwerkzeuge-Vertriebs GmbH Maybachstr. 1 · D-73066 Uhingen Telefon +49(0)7161-93040-100 Telefax +49(0)7161-93040-30 E-Mail: info@wsw-collets.de www.wsw-collets.de Command Tooling Systems 13931 Sunfi sh Lake Blvd NW Ramsey ·...
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