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FarmTek Growers Supply HydroCycle 9" Manual

Pro nft deep system
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©2018 Growers Supply
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 10.12.18
HydroCycle 9"
Pro NFT Deep System
Designed to grow healthy plants without soil using mineral-nutrient solutions.
113702
1

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Summary of Contents for FarmTek Growers Supply HydroCycle 9"

  • Page 1 HydroCycle 9" Pro NFT Deep System 113702 Designed to grow healthy plants without soil using mineral-nutrient solutions. ©2018 Growers Supply All Rights Reserved. Reproduction is prohibited without permission. Revision date: 10.12.18...
  • Page 2 Important Information READ THIS DOCUMENT BEFORE YOU BEGIN Thank you for purchasing this NFT system. When properly assembled and maintained, this system will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the system. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at 1.800.245.9881 for assistance.
  • Page 3 Important Information PICTORIAL GUIDE The following graphics and photos will help identify the different parts of the NFT system. (Some parts may ATTENTION: A 7/8" Forstner bit is required to drill the holes not be shown.) Keep all fittings in the shipping bags until they are needed. to install the 111598 grommets.
  • Page 4 Important Information PICTORIAL GUIDE (continued) 1112631 112633 112632 111154 Strainer CC2652 Joiner End Cap w/ Outlet End Cap No Outlet PVC PRIMER & PVC CEMENT Follow all directions printed on pvc primer and cement containers. Purple color of primer does not fade! Use caution during application to reduce spills and over Plastic Pipe and...
  • Page 5: Getting Started

    Getting Started ASSEMBLY PROCEDURES BASIC CARE AND MAINTENANCE Below are the main steps to assemble the NFT system. Procedures can Daily occur simultaneously when assistants are available, or each procedure can 1. Check all 1/4" supply tubes at each channel to ensure proper flow. Clean be completed before moving onto the next.
  • Page 6 Sample Layout (Top & Side Views) The diagram below shows one way to position the NFT channels, work areas, and 10' x 10' pump and tank area. Use this diagram when planning to assemble your NFT system. Review all diagrams and photos in this guide before you begin. Building size and contents may require adjustments of the layout. Changing the layout may require additional materials for connections, plumbing, and electrical components.
  • Page 7: Sample Layout

    Sample Layout Below is a sample layout. When constructing supports for the channels, ensure that the supports slope toward the 4" drain tube. See diagram that follows. When building platforms to set channels on, ensure that the dimension from the finished grade to the top of the platform is 3-1/2".
  • Page 8 Prepare Site and Set Tank Site preparation is important. Review the photos below and enlist the help of a professional contractor when setting the tank. Tank must be set inside a concrete sleeve or similar structure. Tank is not designed to be buried without a protective bunker; it is not an underground tank. IMPORTANT: Before setting the tank in the sleeve, ensure that the sleeve is free of rocks or other debris that could puncture the tank when it is filled.
  • Page 9 Pump and Tank Plumbing Views Tank—Top Assemble the pump station as shown. Review the View following information before you begin: By-Pass and Recirculation Line • Drill all holes in the top of the tank after the tank is set and in its final position. See Hole for Fertigation diagram to the right.
  • Page 10 Pump and Tank Plumbing Views Greenhouse FERTIGATION SYSTEMS: To assemble Back Wall–Top View and connect a fertigation system to this NFT See View A on the next page. system, consult the information provided with the fertigation system. WF1574 WF1574 WF1574 WF1384 WF3511 Outlet for main supply line...
  • Page 11 Pump and Tank Plumbing Views View A ATTENTION: During assembly, wrap all fitting threads with tape before connecting the different parts. (Does not apply to fittings inside the tank.) WF6671 WF6671 Install filter at a height that allows disassembly and cleaning of the filter.
  • Page 12 Assemble NFT Channels ASSEMBLE THE 112625 10' NFT CHANNELS ATTENTION: Each 20' NFT channel assembly includes one 112633 end cap with an outlet and one 112632 plain end cap. Complete these steps: 1. Assemble channels on a flat surface. Take two (2) 112625 10' channels and attach one 112632 end cap to one channel and one 112633 end cap to the other channel using the 112509 adhesive.
  • Page 13 Prepare Channel Lids PREPARE THE 10' CHANNEL LIDS (112626) For this NFT system, channel lids are without plant holes. Hole spacing and size can vary depending on what plants are grown and size of plant medium. Typical spacing for 3" holes is 16" on-center for growing tomatoes. If your intended crop requires different hole size and spacing, adjust as needed. Complete these steps to prepare lids: 1.
  • Page 14 Prepare and Install 4" Drain Tube PREPARE AND INSTALL 4" PVC DRAIN TUBE Two 10' sections of 4" pvc are included for the drain tube. This tube runs between the two banks of channels and back to the in-ground tank. Consult the sample layout diagram presented earlier in this guide for typical location.
  • Page 15 Prepare and Install 4" Drain Tube PREPARE AND INSTALL 4" PVC DRAIN TUBE—continued 6. Adjust tube position so it is centered between channels. Anchor the free end in place using blocks or a sand bag. 7. Using a chalk line filled with non-permanent chalk, mark the center of the 4" drain tube.
  • Page 16 Prepare and Install 4" Drain Tube PREPARE AND INSTALL 4" PVC DRAIN TUBE—continued 11. Remove "Hole Template for Drain Tube" page from the back of this guide, fold it, and cut out the 1-3/8" holes using a scissors. 1st set of holes. 12.
  • Page 17 Prepare and Install Nutrient Supply Lines—Overview INSTALL THE NUTRIENT SUPPLY LINES—OVERVIEW All NFT channels are feed by a main 1-1/2" pvc supply pipe. For this example, the pipe runs from the output side of main pump, down to ground level, and along and parallel with the 4"...
  • Page 18 Prepare and Install Nutrient Supply Lines PREPARE THE 1-1/2" PVC NUTRIENT SUPPLY LINE Complete these steps: 1. Construct the 1-1/2" pvc main supply line using the 90° elbows, WF1982 couplings, and 1-1/2" pvc. Do not cement connections at this time. 2.
  • Page 19 1-1/2" PVC Supply Line Installation Details 1-1/2" PVC SUPPLY LINE INSTALLATION DETAILS 7/8" Forstner Bit—required. Additional purchase required. Use only a Forstner bit to drill this hole. Other hole saws and bits may cause the grommet and adapter to leak. Complete these steps to install the 111598 grommets and 111599 adapters.
  • Page 20 3/4" Supply Line Installation Details 3/4" SUPPLY TUBE INSTALLATION—POLY TUBING (111627) Step 1: Measure this distance and add 12". Complete these steps to construct the 3/4" supply tube: 1. Measure the distance from the 1-1/2" supply pvc to the end of the first 20' channel and add 12". 2.
  • Page 21 1/4" Tube Installation Details 1/4" TUBE INSTALLATION DETAILS Complete these steps: 1. Measure and mark each 20' channel in 5' intervals. There will be four (4) marks as shown for each channel. Adjust the spacing as needed to avoid landing on the splice where two separate lids meet.
  • Page 22 1/4" Tube Installation Details 1/4" TUBE INSTALLATION DETAILS—continued 4. Using a drill and 9/32" drill bit, drill two (2) holes in the channel lids at each position marked in Step 1. Position each hole an inch or so in from the edge of the channel.
  • Page 23 Additional Photo: Sample Fertigation System FERTIGATION SYSTEM If you purchased a fertigation system, consult the fertigation information to properly connect it to the NFT system pump station. These photos show a sample NFT system that includes an installed fertigation system. Additional pvc tubing and fittings, as well as a support frame for the fertigation system, are needed. Consult your sales representative for additional information and details.
  • Page 24 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS 113702 Revision date: 10.12.18...
  • Page 25 Hole Template for Drain Tube Cut Out Cut Out Revision date: 10.12.18 113702...