Subscribe to Our Youtube Channel
Summary of Contents for Hamilton HTK Pay Station
- Page 1 S T A T I O N I N S TA L L AT I O N M A N U A L Car Wash Application Hamilton Manufacturing Corp. P: 419.867.4852 | P: 888.723.4858 | F: 419.867.4850 www.hamiltonmfg.com Version 2.0...
- Page 2 QR code below to download to your device: The contents of this manual do not purport to cover all details or variations in the HTK Pay Station, and does not claim to provide for every possible contingency met in connection with installation or maintenance.
-
Page 3: Table Of Contents
Table of Contents Introduction About This Manual ............Warranty Card ..............Dedicated Power Source ..........Mechanical Installation Receiving and Unpacking HTK ........Positioning ..............Mounting ................ Running Conduit ............Dimensions: Brick-In Cabinet .......... Brick-In Bolt Pattern ............Dimensions: Free-Standing Cabinet ........ Free-Standing Bolt Pattern .......... - Page 4 List of Figures UNPACKING Figure 1.1: HTK pallet (face) ..............Figure 1.2: HTK pallet (side) ..............DIMENSIONS - BRICK-IN Figure 2.1: Top of cabinet ..............Figure 2.2: Base of cabinet ..............Figure 2.3: Side of cabinet ..............Figure 2.4: Rear of cabinet ..............Figure 2.5: Door ..................
-
Page 5: Introduction
PRIOR TO INSTALLATION. A minimum of two (2) people should be present for installation to minimize risk of injury due to the weight and size of HTK. Hamilton is not responsible for any injury caused due to improper installation. About This Manual This manual was written to provide general information and guidance for the installation of an HTK pay station. -
Page 6: Mechanical Installation
Mechanical Installation Receiving and Unpacking HTK When HTK is shipped, it is bolted to a pallet/skid with a cardboard box surrounding it for protection. This pallet contains the pay station only - bases (if ordered) will be in separate cardboard boxes. Remove the cap screws that are securing the cardboard box to the pallet and slide the box off HTK. -
Page 7: Positioning
Remove HTK from the shipping pallet/skid HTK is securely mounted to the pallet/skid with four (4) mounting bolts and nuts. With the main door open, unlock the vault door inside. Loosen and remove the two nuts from the bolts inside the vault area. Repeat this process on the two bolts next to the power supply. -
Page 8: Dimensions: Brick-In Cabinet
Dimensions: Brick-In Cabinet Figure 2.1: Top of cabinet (looking down) Figure 2.2: Base of cabinet (looking up) Mechanical Installation HTK INSTALLATION MANUAL... -
Page 9: Figure 2.3: Side Of Cabinet
Figure 2.3: Side of cabinet Figure 2.4: Rear of cabinet with conduit holes Mechanical Installation HTK INSTALLATION MANUAL... -
Page 10: Figure 2.5: Door
Figure 2.5: Door Mechanical Installation HTK INSTALLATION MANUAL... -
Page 11: Brick-In Bolt Pattern
Brick-In Bolt Pattern Figure 3.1: Brick-in HTK bolt pattern (looking down) All foundations must be level and flat. Verification of site-specific conditions and compliance with Federal, State, and Local building codes is the exclusive responsibility of the customer and/or architect and engineer. Mechanical Installation HTK INSTALLATION MANUAL... -
Page 12: Dimensions: Free-Standing Cabinet
Dimensions: Free-Standing Cabinet Figure 4.1: Top of cabinet (looking down) Figure 4.2: Base of cabinet (looking up) Mechanical Installation HTK INSTALLATION MANUAL... -
Page 13: Figure 4.3: Sides Of Cabinet
Figure 4.3: Sides of cabinet Figure 4.4: Rear of cabinet Figure 4.5: Door & base of HTK NOTE: free-standing cabinets do not have conduit holes in the back of the cabinet. Mechanical Installation HTK INSTALLATION MANUAL... -
Page 14: Free-Standing Bolt Pattern
Free-Standing Bolt Pattern Figure 5.1: Free-standing HTK bolt pattern (looking down) All foundations must be level and flat. Verification of site-specific conditions and compliance with Federal, State, and Local building codes is the exclusive responsibility of the customer and/or architect and engineer. Mechanical Installation HTK INSTALLATION MANUAL... -
Page 15: Lane Layout (When Using Gates)
Lane Layouts If you are using gates at your facility, use the following drawings to assist in placement and installation. Figure 6.1: Front view of brick-in lane layout TRAFFIC FLOW GATE Figure 6.2: Front view of free-standing lane layout TRAFFIC FLOW GATE BASE WIRING CONNECTIONS... -
Page 16: Figure 6.3: Overhead View Of Lane Layout
Figure 6.3: Overhead view of lane layout 1) This drawing shows a conventional layout for access control. 2) Curb height is typically 6” 3) See gate manufacturers guidelines for foundation and loop installation 4) All foundations must be level and flat 5) Verification of site conditions and compliance with Federal, State, and Local Building Codes is the exclusive responsibility of the business owner and/or architect GATE ORIENTATION... -
Page 17: Electrical Installation
Optional Out of Service relay TWO (2) WIRES For future options SPARE WIRES TWO (2) CONDUCTOR TWISTED SHIELDED CABLE Hamilton Code System / POS 4000 Optional CAT5 Credit Card, Gift Card, and Hosted Solutions Video/Camera Shielded Video Cable The Wash Interface supports up to eight (8) washes. If only offering four washes, you may pull five (5) wires instead of nine (9) -
Page 18: Wire Terminations
Wire Terminations The wire terminations should proceed as follows: CVT & POWER SUPPLY (see Figure 7.1) One side of the three power supply wires (120VAC HOT, 120VAC NEU, and 120VAC GND) should be attached directly to the electrical service panel supplying power to the installation. One end of this cable is already connected to the CVT. - Page 19 (see Figure 8.5) If a Hamilton Code System or POS 4000 is being used in conjunction with HTK, a 485 communication line must be pulled to each HTK on site. Cable (1 pair, twisted, shielded) should be run from where the connection to the Code System device (isolator box) is located back to HTK.
-
Page 20: Electrical Diagrams
Electrical Diagrams Figure 7.1: Power supply wiring connection The exposed end of the power cable will make the connection between the HTK CVT and the site’s electrical panel. This should be terminated in a field-wiring compartment. THE POWER SUPPLY SHOULD NOT BE REMOVED TO MAKE CONNECTION TO THE SITE’S ELECTRICAL PANEL. -
Page 21: Figure 7.2: Wash Interface Diagram
Figure 7.2: Wash Interface diagram AUX IN VEND OUTPUTS 1 & 2 NOT CURRENTLY USED 1 = VEND 1 2 = VEND 2 3 = VEND 3 4 = VEND 4 CYCLE/W.I.S. 5 = VEND 5 6 = VEND 6 7 = VEND 7 1 &... -
Page 22: Figure 7.4: Gated Sequence Software Ether Vend (Mib Gate)
Figure 7.4: Gated Sequence Software Ether Vend (MIB Gate) Electrical Installation HTK INSTALLATION MANUAL... -
Page 23: Figure 7.5: Gated Sequence Software Ether Vend (Micro Drive Gate)
Figure 7.5: Gated Sequence Software Ether Vend (Micro Drive Gate) Electrical Installation HTK INSTALLATION MANUAL... -
Page 24: Car Wash Cycle Synchronization: Active Or Passive
Setting the Car Wash Cycle Synchronization The Car Wash Cycle Synchronization is a programmable setting in the HTK controller. The proper setting of this category depends on the equipment used in your car wash system. If the car wash equipment normally leaves the CYCLE/INHIBIT RELAY de-energized while in standby, and then energizes the relay when the customer enters the bay, the programming category should be set to PASSIVE. -
Page 25: Component Connections
Component Connections This section provides schematics of the harness connections to the power supply, controller, distribution board, Smart Bus Hub, bill dispenser, and stacker interface. Power Supply Figure 8.1: Power supply connections Component Connections HTK INSTALLATION MANUAL... -
Page 26: Controller
Controller Figure 8.2: Gen5 controller connections NOTE: the power button is located on the side of the controller facing the back of the cabinet. When powering down HTK, it is strongly recommended to turn off the controller here before the main power switch on the CVT. TO TURN OFF: press and hold the power button until the screen turns off. -
Page 27: Figure 8.3: Gen4 Controller Connections
Figure 8.3: Gen4 controller connections NOTE: the power button is located on the side of the controller facing the back of the cabinet. When powering down HTK, it is strongly recommended to turn off the controller here before the main power switch on the CVT. TO TURN OFF: press and hold the power button until the screen turns off. -
Page 28: Figure 8.4: Gen3 Controller Connections
Figure 8.4: Gen3 controller connections Component Connections HTK INSTALLATION MANUAL... -
Page 29: Distribution Board
Distribution Board Figure 8.5: Distribution board connections Component Connections HTK INSTALLATION MANUAL... -
Page 30: Smart Bus Hub
Smart Bus Hub Figure 8.6: Smart Bus Hub connections Component Connections HTK INSTALLATION MANUAL... -
Page 31: Bill Dispenser
Bill Dispenser Figure 8.7: Bill dispenser connections Component Connections HTK INSTALLATION MANUAL... -
Page 32: Stacker Interface
Stacker Interface Figure 8.8: Stacker interface connections Component Connections HTK INSTALLATION MANUAL... -
Page 33: Gate & Loop References
Gate & Loop References For general information on the Magnetic Access Pro gates offered by Hamilton, visit www.magnetic-access.com/en-US/products/barriers/access/access-pro-l.html To download operating instructions, visit Hamilton’s website at www.hamiltonmfg.com/documentation and search for ‘Magnetic’. Gate & Loop References HTK INSTALLATION MANUAL... -
Page 34: Warranty
(1) year from the original shipping date. Hamilton Manufacturing Corp. further warrants if any part of said new equipment in Seller’s sole opinion, requires replacement or repair due to a defect in material or factory workmanship during said period, Seller will repair or replace said new equipment. - Page 35 Seller further warrants all repair or service work performed by a factory trained representative or Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or service work was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not exceed the...
- Page 36 Hamilton Manufacturing Corp. 1026 Hamilton Drive, Holland, OH 43528 www.hamiltonmfg.com SALES CUSTOMER SERVICE PARTS P: (888) 723-4858 P: (419) 867-4852 P: (419) 867-4852 F: (419) 867-4850 F: (419) 867-4857 F: (419) 867-4867 E: sales@hamiltonmfg.com E: customerservice@hamiltonmfg.com E: parts@hamiltonmfg.com Version 2.0...
Need help?
Do you have a question about the HTK Pay Station and is the answer not in the manual?
Questions and answers