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Summary of Contents for Eagle Eye Power Solutions LB-60-100D
- Page 1 LB-60-100D LOAD BANK MANUAL CONTAINS OPERATING INSTRUCTIONS PARTS LIST WIRING DIAGRAMS SERVICE INSTRUCTIONS EAGLE EYE POWER SOLUTIONS, LLC 4031 W Kiehnau Ave Milwaukee, WI 53209 877-805-3377 This load bank is manufactured and protected under U. S. Patent number 4,445,047...
- Page 2 LOAD RESISTORS ARE ENERGIZED WHEN THE RATE SWITCH IS OFF, THEREFORE DO NOT INSERT ANY OBJECTS IN THE GRILL ASSEMBLY. DO NOT BLOCK THE AIR FLOW OR USE IF THE AIR FLOW IS REVERSED. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
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Page 3: Table Of Contents
REPLACING FAN FIGURE 4 - 1 4 - 2 WIRING DIAGRAMS INTERIOR W IRING FIGURE 5 - 1 FAN PANEL WIRING FIGURE 5 - 2 SCHEMATIC DIAGRAM FIGURE 5 - 3 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 4: Purpose Of Load Bank
1-1 PURPOSE OF LOAD BANK: The LB-60-100D is a portable load bank designed to be used for field servicing and testing 60HZ generators and UPS systems. It can be used for checking cables after they have been replaced or repaired. The load bank can also be shipped to different locations using the carrying case. - Page 5 SWITCH USD PORT 208VAC RATE SWITCHES 12.5KW 12.5KW 25K W 25K W 25K W LOAD 10K W 10KW 20 KW 20 KW 20KW @208V METER TEST JACKS POWER CONNECTORS FIGURE 1-2 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
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Page 6: Control Description
USB PORT- For monitoring and logging of meter data. Programs are included on USB jump drive located on handle of load bank. 120 VOLT POWER RECEPTACLE - A power cable is provided to plug the unit into a 120VAC outlet. (Not shown on drawing) Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 7: Testing 120Vac Single Phase
2-5 SHUTTING DOWN - Turn the load switch and rate switches to the off position and allow the load bank to cool down before turning the main switch to off. Turn the power unit off and disconnect the power cable plug. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 8: Testing 240Vac Single Phase
2-5 SHUTTING DOWN -Turn the load and rate switches to off, allow the load bank to cool down before turning the main switch to off. Turn the power unit off and disconnect the power cable plug. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 9: Testing 208Vac Three Phase
2-5 SHUTTING DOWN - Return the load and rate switches to the off position and, allow the load bank to cool down before turning the power unit off. Turn the power unit off and disconnect the power cable plug. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 10: Testing 240Vac Three Phase
2-5 SHUTTING DOWN - Return the load and rate switches to the off position and, allow the load bank to cool down before turning the power unit off. Turn the power unit off and disconnect the power cable plug. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 11: Testing 480Vac Three Phase
2-5 SHUTTING DOWN -Return the load and rate switches to the off position and allow the load bank to cool down before turning the power unit off. Turn the power unit off and disconnect the power cable plug. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 12: Parts Information
Each part will have a drawing number, Load Banks part number, description and the number used for each load bank. Parts should be ordered from the address below giving the machine model number, part number and the description. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... - Page 13 1 1 5.0 1 1 5.0 1 1 5.0 480VAC MAIN 208VAC 25K W 25K W 25K W 12.5KW 12.5KW LOAD 10K W 10KW 20 KW 20K W 20KW @208V FIGURE 3 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
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Page 14: Control Panel Parts Layout Figure
SW-69 TOGGLE SWITCH DPDT, DELAY SW-22 TOGGLE SWITCH DPST TP-10 TEST PIN PL-08 USB PORT CA-02 RED MALE CAM-LOC CA-12 BLUE MALE CAM-LOC CA-05 WHITE MALE CAM-LOC CA-00 BLACK MALE CAM-LOC Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... -
Page 15: Interior Parts Layout Figure
PAGE 3 SECTION 3 INTERIOR PARTS LAYOUT FIGURE 3 - 2 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... - Page 16 25Ω RESISTOR LR-25 RY-35 RELAY, 24VDC, 30A, MAGNACRAFT RD-19 200V, 5W ZENER DIODE RY-21 RELAY, 120VAC, 2PDT, 10A MIDTEX 25862T200 SW-11 AIR FLOW SWITCH CT-15 250:5 CURRENT TRANSFORMER GL-20 RESISTOR GRILL Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
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Page 17: Fan Panel Parts Layout Figure
FAN PANEL PARTS LAYOUT FIGURE 3 - 3 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... - Page 18 30VDC 400W POWER SUPPLY RICHARDSON (NL3271) FP-57 ALUM. FAN PANEL GL-10 FAN GRILL CHROME V-MERRILL (B-22662) FN-25 24VDC FAN EBM (W2G110-AK43-31) TS-15 THERMAL SWITCH GEMLINE (L-155) SW-12 TILT SWITCH AC-12 120VAC PLUG CONNECTION Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
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Page 19: Vendor List
236 South Genesee Street Merrill, WI. 54452 Peerless Radio Corporation 3101 towercreek Pkwy, Suite 590 Atlanta, GA. 30339 Syrelec Electronics Corp. Distributed by Control Design Vemaline Products 333 Strawberry Field Rd. Warwick, RI. 0288 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com... - Page 20 The meters can be removed and replaced from the front panel. The fan grills should be kept free of any trash. Do not place any objects in the fan or resistor grill. Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
- Page 21 WHITE G-RED W-RED FAN 7,8,9, 10,11,12 - FAN1,2 3,4,5,6 - FAN 7,8,9, 10,11,12 + FAN1,2 3,4,5,6 + FIGURE 4 - 1 WIRES TO LOAD BANK Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
- Page 22 90 WHT NO COM 75, 76 91 WHT 182 BLU 77BLU TP 1-4 TEST PINS, BLUE 184 G-GRN TO T5 71,72 ON FAN 181 RED PANEL BOTTOM PANEL SIDE PANEL FIGURE 5-1 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
- Page 23 1 G-R ED 10 WHT 3 G-GRN SW 11 5 G-GRN 11 WHT 1 G-R ED 5 G-GRN PS- 1 – BLK RED SW10 11 -WHT 10-WHT FIGURE 5 - 2 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...
- Page 24 SW10 LR39 SW11 SWITCH, TILT LR40 TP1- 4 TEST PINS, BLUE LR41 LR42 25KW( 20KW) SW7 LR43 LR44 LR45 LR46 LR47 LR48 ( ) INDICATES KW AT 208 VOLTAGE FIGURE 5-3 Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com...