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Congratulations on aquiring a machine from our Pro Line.
A few comments about the assembly of the machine.
Please read this description through thouroughly before you begin.
All screws are to be tightened only slightly - when the machine is completely assembled are they to be tightened firmly !
* Firstly get an overview over the parts and check the BOM
* Take a look at the pictures on the CD included
* Power supply: The connection should be done by a professional.
* Do NOT turn up the voltage on the power supply !
* Do NOT turn up the voltage on the power supply !
- 24V are preset - the controller will blow if turned to more than 28V !!
For assembly you will need the following tools:
* A152 2/3/4/5/6
* Torx wrench T40
* Wrench SW 13 / 14
* Flat wrench 13mm
* Mallet small
* Oil/grease
* Oil/grease
* Side-cutters small
* Screwdriver small/medium
* Sliding rule (calliper)
* Tape measure
* Centre punch
* Small hand drill
* Drill 2,5mm
* Marker/pencil
www.cnc-modellbau.net
www.cnc-modellbau.net
Pro-Basic 10-05
1
1
Montageanleitung
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Summary of Contents for MechaPlus Pro Series
- Page 1 Pro-Basic 10-05 Montageanleitung Congratulations on aquiring a machine from our Pro Line. A few comments about the assembly of the machine. Please read this description through thouroughly before you begin. All screws are to be tightened only slightly - when the machine is completely assembled are they to be tightened firmly ! * Firstly get an overview over the parts and check the BOM * Take a look at the pictures on the CD included * Power supply: The connection should be done by a professional.
- Page 2 Pro-Basic 10-05 Montageanleitung Profile connector The profile connectors can be assembled in 4 directions Make sure that the sliding block slips into a groove The grub screw (headless screw) hast to be level with the top side www.cnc-modellbau.net www.cnc-modellbau.net...
- Page 3 Pro-Basic 10-05 Montageanleitung Profile connector Insert the Torx screw ( Torx T40 ) and screw lightly with a cordless screwdriver or ratchet! The screw forms the thread. A bit of oil or grease will make it easier. Don't screw in the screws completely, leave approx. 1mm air between head and sliding block.
- Page 4 Pro-Basic 10-05 Montageanleitung Underparts First lay out all parts belonging to the underframe on an even surface. Allocate the parts. The struts for the working area have to be inserted into the upper profile before assembling the 2nd front part. TIP: 2 flange bearings and the motor bracket on the Y axis should now be assembled to the front part.
- Page 5 Pro-Basic 10-05 Montageanleitung Upper part Allen key® 4mm The corner part hast to be level ! The easiest way to assemble the frame is when it is placed on a straight, flat table, top side down. Assemble the machine feet after the frame has been put together Machine feet Assemble machine feet underneath on the inside.
- Page 6 Pro-Basic 10-05 Montageanleitung Shaft bearings for the spindles When assembling the frame, the bearings should be mounted also on one side - this saves time. Motorplate Y and motor should also be assembled when mounting the frame. Assembly: Place 4 slliding blocks M6 into the provided groove, flat side up!! Place screw M6x25 through the square punch hole in the bearing.
- Page 7 Pro-Basic 10-05 Montageanleitung Motorplate Y and motor Y The motors are fastened with screws DIN 912 4x50 In this order: 1. Screw 4x40 2. Spring washer 4mm 3. Motor 4. Distance role 25mm 5. Motorplate 6. Spring washer 4mm 6. Spring washer 4mm 7.
- Page 8 Pro-Basic 10-05 Montageanleitung Mounting the guide rails Insert sliding block M8 from the side, raise and adjust with a small screwdriver. Mount screws M8 x22 without washer 15-20 Nm. Don't forget: Screw in lightly, they will be tightend later on. Adjust and centre the guide rails for X and Y.
- Page 9 Pro-Basic 10-05 Montageanleitung Mounting the guide rails Mount both X axis guide rails on the same principle. Insert sliding nut. Insert screws. Adjust (centre in all directions) Tighten screws after mounting the X axis.. Centre the guide rails at the top and bottom. Tighten screws after mounting X axis.
- Page 10 Pro-Basic 10-05 Montageanleitung Mounting the carriage Per carriage you will need: 4 screws M8 Spezial 4 washers 8mm 2 nuts M8 flat 2 grub screws (headless screws) M5x8 1 panel 4 ball bearings 4 ball bearings In this order: Screw M8 Spezial Ball bearing Washer Panel...
- Page 11 Pro-Basic 10-05 Montageanleitung Mounting the portal/gantry and X axis Screw the portal side parts on to the side carriages using screws M8 x22 with washer or spring washer 8mm Watch out that the top 2 screw holes are on the proper side! See drawings and pictures.
- Page 12 Pro-Basic 10-05 Montageanleitung Mounting base plate Z The guide rail Z is mounted onto the base plate with screws M8 x 16. Screw the nut-holder onto the retaining plate, the position can be adjusted with a short Allen key® later. Pre-mount retaining plate for nut-holder X, use the DIN 933 4x16 screws here (hex bolt) When inserting the threaded spindel, don't forget the cogged pulley and...
- Page 13 Pro-Basic 10-05 Montageanleitung The motorplate is fastened to the holding block with screws M4x35, 2 spring washers 4mm and M4 nuts. The motor is mounted with M4 x50 Please follow this order when mounting: Screws M4 x50 Spring washer Motor Distance roles 25mm Plate Spring washer...
- Page 14 Pro-Basic 10-05 Montageanleitung End switch X A distance role 5mm or 2 large washers 4mm need to be placed under the GRP platelet and a large washer 4mm under the screwhead. Wrap cable with spiral tape. Mount end switch with M4 x20, large washer and sliding block M4 Fasten the cables with cable ties to the self-adhesive mounting sockets Fasten the cables with cable ties to the self-adhesive mounting sockets Watch out that the guide carriage X doesn't squash the cables !
- Page 15 Pro-Basic 10-05 Montageanleitung Secure the motor cables with spiral tape and cable ties Strain relief of cables X and Z There are cable clips mounted under 2 of the 4 screws Maintenance plan If you have aquired a pre-assembled machine, please check all screw connections on the machine - the frame parts in particular still "settle" (don't forget the underside of the mechanism) The inner braces are just assembled - not tightened ! Guides:...
- Page 16 Pro-Basic 10-05 Montageanleitung The lid is fastened on each corner with 4 sheet-steal screws 2,9 x 6,5, these holes are not pre-drilled. Changes as of 08.12.2008 Following distance roles 5mm, 15mm and 25mm were replaced with distance roles 7mm, 15mm and 25mm made of plastic. Unter die Flanschlager in den Profilen kommt eine große U-Scheibe Das Lager liegt nicht mehr am Profil an.
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