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3M -Matic Dual S-867 II Instructions And Parts List

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Instructions and Parts List
3M-Matic
Dual S-867 II "L" Clip
Applicator Assembly
Type 10500
Serial No.
_____________________________________
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
TM
Important Safety
Information
BEFORE INSTALLING OR
OPERATING THIS
EQUIPMENT.
Read, understand, and follow all
safety and operating instructions.
3M-Matic
™
and AccuGlide
™
are Trademarks
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2005 44-0009-2042-9 (B)

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Summary of Contents for 3M 3M-Matic Dual S-867 II

  • Page 1 For reference, record machine serial number here. 3M-Matic ™ and AccuGlide ™ are Trademarks of 3M, St. Paul, MN 55144-1000 3M Industrial Adhesives and Tapes Printed in U.S.A. 3M Center, Building 220-5E-06 © 3M 2005 44-0009-2042-9 (B) St. Paul, MN 55144-1000...

  • Page 3: Table Of Contents

    Instruction Manual Dual S-867 II "L" Clip Applicator Assembly, Type 10500 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the Dual S-867 II "L" Clip Applicator Assembly. Section II Includes specific information regarding the S-867 "L"...
  • Page 4 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after the warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period.

  • Page 5: Intended Use

    Intended Use The intended use of the Dual S-867 II "L" Clip 8 inch [203 mm] minimum to 31 inch [785 mm] Applicator Assembly is to simultaneously apply maximum centers. The steel ball bearing work two "L" clip of Scotch ®...

  • Page 6: Important Safeguards

    Important Safeguards WARNING This safety alert symbol identifies (continued) important messages in this • manual. READ AND UNDERSTAND To reduce the risk associated with sharp blade hazards: THEM BEFORE INSTALLING OR − OPERATING THIS EQUIPMENT. Keep hands and fingers away from tape cutoff blades under orange blade guards.

  • Page 7: Specifications

    Depth – 2-1/4 inches [60 mm] minimum to unlimited maximum Note – Operator capability will determine maximum height, width and depth. For other size requirements, please contact your 3M sales representative or call 1-800-PAC-LINE (1-800-722-5463). Cycle Time: 1.2 seconds Compressed Air Requirements: 65 PSIG [4.2 bar gauge pressure]...

  • Page 8: Dimensional Drawing

    Specifications (Continued) Figure 2-1 – Dimensional Drawing...

  • Page 9: Installation And Set-Up

    If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M representative. Machine Set-Up 1. Level machine by shimming under casters if necessary. Machine must be level or boxes left on machine will roll off.

  • Page 10: Operation

    Operation WARNING • To reduce the risk associated with mechanical and pneumatic hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case sealer − Allow only properly trained and qualified personnel to operate and/or service this equipment −...

  • Page 11: Parts Illustration And Parts List

    Parts Illustration and Parts List Note – See Section II, for recommended S-867 "L" Clip Applicator spare parts. Ref. No. 3M Part No. Description 26-1014-3759-3 Caster – Locking (Plastiglide) 26-1014-3788-2 Transfer Ball Assembly (Tri-State Bearing) Refer to the first page of this instruction manual "Replacement Parts and Service Information", for...
  • Page 12 THIS PAGE IS BLANK...
  • Page 13 For reference, record machine serial number here. 3M-Matic ™ and AccuGlide ™ are Trademarks 3M Industrial Adhesives and Tapes of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2005 44-0009-2041-1 (B)
  • Page 15 FAX# 715/268 8153 Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts. Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information. ™ ™...
  • Page 17 ™ ™ ™ 3M-Matic , AccuGlide and Scotch are Trademarks of 3M, St. Paul, MN 55144-1000 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2005 44-0009-1852-2(E)
  • Page 19 Instruction Manual S-867 “L” Clip Applicator, Type 10500 Table of Contents Page Intended Use ..........................Equipment Warranty and Limited Remedy .................. S-867 Contents ..........................Important Safeguards ........................3 - 5 Specifications ..........................Installation And Set-Up ......................... 7 - 10 Receiving and Handling ................Machine Set-Up ...................
  • Page 20 Table of Contents (Continued) Troubleshooting ..........................19 - 22 Pneumatic Schematic ................... Troubleshooting Guide .................. 20 - 22 Air Line Connections/Tubing Length .............. Replacement Parts and Service Information .................. Recommended Spare Parts ................How To Order Replacement Parts ..............Repair Service ....................Replacement Parts Illustrations And Parts Lists ................

  • Page 21: Intended Use

    ® tested for use with Scotch filament and strapping the S-867 allows the operator to quickly apply the "L" clip box closure. When a box is inserted into the tape. 3M-Matic™ S-867 "L" Clip Applicator, Type 10500...

  • Page 22: Equipment Warranty And Limited Remedy

    3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price.

  • Page 23: Important Safeguards

    Important Safeguards This safety alert symbol identifies WARNING (continued) important messages in this manual. READ AND UNDERSTAND THEM BEFORE • To reduce the risk associated with sharp INSTALLING OR OPERATING THIS blade hazards: EQUIPMENT. − Keep hands and fingers away from tape cutoff blades under orange blade guards.
  • Page 24 Replacement part numbers for individual labels are shown in Figure 1-1, or a label kit, part number 78-8098-9175-3, is available that includes all labels used on the machine. See "Safety and Information Labels," end of Parts Illustration/List, Section I. Figure 1-1 – Replacement Labels/3M Part Numbers...
  • Page 25 Important Safeguards (Continued) Skill 2 - Mechanical Maintenance Technician WARNING This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to work with the safety protection disconnected, to check and • To reduce the risk associated with adjust mechanical parts, to carry out maintenance mechanical and pneumatic hazards: operations and repair the machine.

  • Page 26: Specifications

    83 lb [37.7 kg] unlimited maximum Unpackaged 75 lb [34 kg] Note: Operator capability will determine maximum height, width, and depth. Smaller heights and widths are sometimes possible and it is recommended that your 3M Representative be contacted for testing of these applications.

  • Page 27: Installation And Set-Up

    Installation and Set-Up Receiving and Handling Top Taping Position – Contact your 3M representative for details on this mounting After the applicator has been unpacked, examine it orientation. thoroughly for any damage that may have occurred during transit. If damage is evident, file a damage Side Taping Position –...
  • Page 28 Installation and Set-Up (Continued) Figure 2-2 – Mounting Side Taping Position – Front View...

  • Page 29: Air Regulator/Filter

    Installation and Set-Up (Continued) Air Regulator/Filter – The air control unit is supplied 3. Connect main air supply line. with two mounting screws. Install the unit on the main frame, lower rear side, in the mounting holes Note: The main air supply line and required provided.

  • Page 30: Tape Drum-Bracket Assembly

    Installation and Set-Up (Continued) 2. Assemble the tape drum/backup plate (D) to the Tape Drum - Bracket Assembly bracket (E) and adjust tape drum/backup plate in or out to obtain the 1-11/16 inch [43 mm] The tape drum bracket is supplied with two clearance between backup plate and bracket as #10-24 x 1/2 lg mounting screws.

  • Page 31: Theory Of Operation

    Theory of Operation This section contains general information about the The manifold then routes the air to seven locations. S-867, a pneumatic schematic, detailed operational Four of the routes from the manifold direct air to valves explanation and a pneumatic components list. that are closed when the machine is in the rest position.

  • Page 32: Application Cycle, Cut/Buff Sequence

    Theory of Operation (Continued) As the buff assembly reaches full extension, it APPLICATION CYCLE, CUT/BUFF SEQUENCE actuates valve V-3. This directs a pulse of air to the PB port of the pilot valve P-1 causing it to shift and When the machine is in the powered rest position and direct air to the rod end of the cut and buff cylinders.

  • Page 33: Application Cycle, Feed Sequence

    Theory of Operation (Continued) APPLICATION CYCLE, FEED SEQUENCE When the jaw cylinder is completely extended, the jaws close and retain the free end of the tape and Valve V-4 directs air to the PA port of the pilot valve P- valve V-7 is actuated.

  • Page 34: Components

    Theory of Operation (Continued) Components Refer to Figure 7-1 for component locations. CYLINDERS VALVES Safety Cylinder: A spring loaded cylinder that V-1: The on/off control valve, actuated by the knob on retains the feed assembly when the machine is in the the top of the machine.

  • Page 35: Operation

    Operation Tape Loading and Threading – The tape drum assembly is set up for dispensing 3/8 inch [9 mm] or 1/2 inch [12 mm] wide tape. For dispensing other tape widths refer to "Adjustments – Tape Width." A tape threading diagram is located outside the applicator on the top of the nest for quick reference.

  • Page 36: Operating Sequence

    Operation (Continued) 3. Bring the tape up over the take-up roller, adhesive 7. Turn “on” the main air supply at the on/off valve. side up. 8. To clear the tape which has been tacked to the nest, manually holding the paddle stop down WARNING and push the box paddle in to cycle the unit.

  • Page 37: Adjustments

    Adjustments Tape Tension Roller WARNING The tension roller assembly, shown in Figure 4-1, • provides a preset tension to the tape web. No To reduce the risk associated with further adjustment is required. If the tension roller sharp blade hazards: assembly is replaced or comes out of adjustment, −...

  • Page 38: Maintenance

    Maintenance 4. Remove and retain screws (2), washer (2), blade WARNING alignment retainer, and remove and discard old cutting blades (2). • To reduce the risk associated with pinch and entanglement hazards: 5. Wrap tape around replacement cutting blades (2) teeth before installing.

  • Page 39: Troubleshooting

    Troubleshooting Figure 7-1 – Pneumatic Schematic...

  • Page 40: Troubleshooting Guide

    Troubleshooting (Continued) Note: The complete pneumatic schematic is shown in the beginning of the Troubleshooting section, Fig. 7-1. Figure 7-2 – Troubleshooting Valve Locations – S-867 Right Side View Troubleshooting Guide (arranged in sequence of machine operation) WARNING • To reduce the risk associated with sharp blade hazards: −...
  • Page 41 Troubleshooting (Continued) Troubleshooting Guide (arranged in sequence of machine operation) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp •...

  • Page 42: Air Line Connections/Tubing Length

    Troubleshooting (Continued) Air Line Air Line Number From/To Length Number From/To Length P-2 Port A / Jaw Cyl. Rod 361 mm [14.3 inch] Air Regulator / V-1 Valve 927 mm [36.5 inch] P-2 Port A / F1 End Port 488 mm [19.2 inch] V-1 Valve / V-9 Valve 457 mm...
  • Page 43 THIS PAGE IS BLANK...

  • Page 44: Replacement Parts And Service Information

    3. Refer to first page of this instruction manual "Replacement Parts and Service Information", for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts (800-344-9883) to confirm item availability. Repair Service...

  • Page 45: Replacement Parts Illustrations And Parts Lists

    Figure 8-1 – Main Frame, Nest, Covers...
  • Page 46 Figure 8-2 – Tape Drum, Tape Feed, Jaw Assemblies...
  • Page 47 Figure 8-3 – Tape Feed Assembly...
  • Page 48 Figure 8-4 – Jaw Assembly...
  • Page 49 Figure 8-5 – Cut-Off, Buffing Assemblies...
  • Page 50 Figure 8-6 – Cut-Off Assembly...
  • Page 51 Figure 8-7 – Buffing Assembly...
  • Page 52 Figure 8-8 – Pneumatic Components...
  • Page 53 Figure 8-9 – Pneumatic Components...
  • Page 54 Replacement Parts List S-867 "L" Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8133-9642-7 Frame Weldment 78-8133-9649-2 Bumper 78-8046-8542-4 Shaft – Tape Arm 78-8046-8511-9 Tape Arm Assembly (Pickup) 78-8161-4227-3 Bearing – Flange, Oilite #FF-520-5 78-8052-6371-8 Shaft – Pickup...
  • Page 55 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8046-8569-7 Cam – Hex 26-1004-6031-5 Screw – Soc Hd, Hex Soc Dr, 10-24 x 1/2 Lg. 78-8656-4003-7 Ring – Retaining E-Ring, Waldes #5133-37 26-1006-2403-5 Screw – Flt Hd, Hex Soc Dr, 10-24 x 1-1/2 Lg.
  • Page 56 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8059-5735-0 Bracket – Mounting 78-8052-6369-2 Cam – Switch 78-8046-8585-3 Bracket – Cylinder 78-8046-8586-1 Shaft – Buffing Arm 78-8046-8587-9 Buffing Arm Assembly 78-8032-1206-3 Bearing – Flanged, Oilite #FF-636-3 78-8046-8588-7 Arm–...
  • Page 57 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8098-8978-1 Paddle Assembly 78-8098-8975-7 Shaft – Paddle Stop 78-8098-8974-0 Stop – Paddle UH 78-8098-8976-5 Mandrel – Spring 78-8098-8973-2 Spring – Torsion 18-9260-8615-0 Pin – Slotted Spring, Med Duty, lJ8 Dia x 5/8 Lg.
  • Page 58 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8059-5753-3 Shaft – Paddle 78-8046-8510-1 Spring – Paddle 78-8161-8389-7 Bearing – Nyliner, Thomson #4L1-FF 78-8002-4778-1 Bearing – Nyliner, Thomson #4L2-FF 78-8052-6250-4 Paddle – Box 78-8052-6338-7 Mount –...
  • Page 59 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 78-8003-8731-4 Bushing – Snap, Heyco #2096 78-8052-6333-8 Mount – Safety 78-8059-5746-7 Hinge – Cover 70-8656-5934-9 Screw – Soc Hd, Hex Soc Dr, 8-32 x 1/4 Lg.
  • Page 60 Replacement Parts List S-867 “L” Clip Applicator, Type 10500 Ref. No. 3M Part No. Description 70-8000-0864-4 Screw – Soc Hd, Hex Soc Dr, 8-32 x 1/2 Lg. 26-1000-4442-4 Washer – Type A, #10 26-1006-1333-5 Screw – Soc Hd, Hex Soc Dr, 10-24 x 3/8 Lg.

  • Page 61: Typical Mounting Set-Up

    Refer to the S-867 instruction and parts list manual for installation and set-up information. • The following six illustrations denote non-standard mounting and require customer installation. For qualification and additional mounting information, contact your local 3M Masking and Packaging Systems sales representative. Figure 1 – S-867 (Bottom Taping) Figure 2 –...
  • Page 62 Representative. Figure 6 – Two S-867 Applicators (Bottom Taping ) mounted adjacent to work surface. 3M Industrial Adhesives and Tapes “Scotch” and "3M-Matic" are trademarks of 3M, St. Paul, Minnesota 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...

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