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Table of Contents
Summary of Contents for Kolbe Portiomat PM 150
- Page 1 OPERATING MANUAL (GB) KOLBE - Portiomat Model PM 150 KOLBE GmbH – Nirotechnik-Maschinenbau Gewerbestraße 5 D-89275 Elchingen Telefon +49 (0) 73 08/ 96 10 – 0 Telefax + 49 (0) 73 08 / 96 10 – 98 www.kolbe-maschinenbau.com e-mail info@kolbe-maschinenbau.com...
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Page 3: Table Of Contents
• Electrical and mechanical safety equipment must not be confirmation of this removed. • KOLBE butchery machines are built to the state of the art • Before looking for faults or completing maintenance and and are safe to use. However, if these machines are used... -
Page 4: List Of Dangers (Residual Risks)
The permission workplace values may also vary from country 2. List of Dangers (residual risks) to country. However, this information is intended to enable the user to make a better assessment of the risk involved. Please note the following danger areas on the machine! The operator must take appropriate personal sound 2.1 Mechanical Dangers protection measures if the noise levels go above 85 d(BA),... -
Page 5: Technical Data
3. Technical Data 4. Delivery of the Machine 3.1 Manufacturer KOLBE GmbH The portiomat PM 150 is delivered in carton packaging on a Gewerbestraße 5 one-way pallet and shrinked in foil. The accessories, like D-89275 Elchingen steering rollers, patty paper, moulded sleeve resp. free-flow hand-off slide, hollow screw as well as operating manual list 3.2 Designation... -
Page 6: Commissioning
(12). Since the nature of the portion and the consistency of the minced meat (e.g. The Portiomat PM 150 will only operate if the safety cover depending on whether it is mixed meat, seasoned meat, etc.) -
Page 7: Cleaning Instructions
Lifting equipment for lifting and transporting the machine to the working height (the work table) may be necessary. All KOLBE machines are suitable for cleaning with surge and jet water; nevertheless it must be ensured that the electric switch parts and the sealing collar on the lifting rod of PM 150 are only exposed to the jet of water for a short time. - Page 8 Cleaning Schedule KOLBE – Portiomat PM 150 Important! Read and observe the operating manual! Processes Cleaning products Methods Equipment Instructions Coarse cleaning, manual, Spatula, Start immediately removal of product mechanical scraper after the end of residue, if necessary production after removing the...
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Page 9: Maintenance And Servicing
Cleaning Instructions Portioner PM 150 - Machine zones which require special and careful cleaning Cleaning zones Cleaning products Methods Equipment Instructions Removable parts: - Moving knife frame see cleaning schedule manual, brush, paintbrush Remove parts and clean them in belt mechanical a tank or dishwasher. -
Page 10: Troubleshooting
10. Troubleshooting Faults Cause Remedy The portioner cannot be switched on - Mains plug not inserted - Insert mains plug - Swich on button is not set - Switch on button - Mains supply failure - Call an electrician - Main fuses tripped - Replace fuses (call an electrician) - The reflection light probe is dirty - Thoroughly clean the aperture plate and... - Page 11 Portiomat PM 150 This is the traversable KOLBE Portiomat PM 150 for ready-for- sale portions of minced meat products lying on a paper mat in a suitable flat container. An integrated delivery conveyor belt provides a facility for moving the product to another nearby location.
- Page 12 Removable conveyor belt In order to carry out cleaning- or inspection operations the conveyor belt (14) forming part of the delivery conveyor system (9) can be removed. This is carried out – after the safety cover has been raised – by lifting up the front tensioning device (15) inclusive of the deflection roller (16), which releases the tension in the belt.
- Page 13 Inspection and cleaning To permit easy but thorough cleaning, the following machine parts may be removed quickly without the use of tools. After unfastening the two strap clips (29) open the inspection door (28). Withdraw the articulated shaft of the winding handle after loosening the star grip screw (31) of the winding handle eccentric (32 )and follow this by opening the spring lock on the conveyor belt (34) and then folding up the moving knife frame...
- Page 14 Coupling to the mincer unit Open the protection plates (43, 44 and 45) on the front inspection door (28) using the two operating handles (42 and 46). Slide up the portiomat and couple it with the moulded sleeve (52) or the free-flow transfer unit (54) as appropriate. 42 = Operating handle 43 = Protection plate above 44 = Protection plate above...
- Page 15 Application option – patty portioning In order to produce a uniform, compact presentation of the minced meat with a linear structured surface a patty moulded sleeve (52) is employed. Two different models of the moulded sleeves are available and they produce the following: portion cross-section 26 mm (26 x 110) portion cross-section 21 mm (21 x 110) The portion weight or portion length can be adjusted in a...
- Page 16 Free-Flow (wavy surface structure) KOLBE – Minced meat - ProfiLine The KOLBE minced meat line for rational and high-quality preparation of minced meat in portions or small sausages made of minced meat (Cevapcici) for display on the fresh- and self service counters in supermarkets and branches.
- Page 17 55 = Speed regulation – mixing arm 56 = Speed regulation – mincer worm Remote foot control The KOLBE minced meat line can be switched on and off by portion line switching or by remote foot- operated switches, u. e. each of the machines in the minced meat line start running and close down under the control of the foot-operated switch (57).
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