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Summary of Contents for ROPV R8040B600S
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HARBIN ROPV INDUSTRY DEVELOPMENT CENTER 8 Inch High Pressure Side Port FRP Pressure Vessels User Manual Models: R8040B600S/R8040B1000S/R8040B1200S Headquarters Global Market Tel:(+86)451-82267301 Phone:(+1)925-237-0184 Fax:(+86)451-82267303 Fax:(+1)925-264-1951 Email: ropv@ropv.com.cn Email: globalmarket@ropv.com.cn Website: www.ropv.com.cn Website: www.ropv.com.cn...
Table of Contents CHAPTER 1 GENERAL PRODUCT DESCRIPTION RODUCT DENTIFICATION PERATION PECIFICATIONS ESSEL SE AND RECAUTIONS CHAPTER 2 INSTALLATION CHAPTER 3 PIPING CONNECTIONS 3.1. P ERMEATE ONNECTIONS 3.2. F ONCENTRATE ONNECTIONS CHAPTER 4 MAINTENANCE GUIDE 4.1. Preventive Maintenance 4.2. Opening the Vessel 4.3.
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8.3. Vessel and Related Issues. 8.4. Feed/Concentrate Side Ports and Related Issues. 8.5. Low Permeate Water Quality CHAPTER 9 SERVICE GUIDE Appendix I UNNING HECK Appendix II AINTENANCE HECK Appendix III Appendix IV 错误!未定义书签。 ROPV Limited Warranty...
Each standard vessel is carefully inspected and a hydro-test is performed to ensure its reliability before delivering from the plant. ROPV Pressure Vessels are designed to provide safe operation over a long service life if properly installed, operated, and maintained. The vessel may cause loss of life, severe bodily harm, or property damage if improperly installed, operated, or maintained.
Operation Specifications R80 600S Design Pressure: 600 PSI / 4.1Mpa / 41 Bar R80 1000S Design Pressure: 1000PSI / 6.9Mpa / 69 Bar R80 1200S Design Pressure: 1200PSI / 8.3Mpa / 83 Bar Max. Permeate Pressure: 125PSI / 0.86Mpa / 8.6 Bar Min.
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Failure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel. These guidelines are subject to change. Please check with ROPV to ensure that the User Manual is the latest version for the vessel model being used. ...
Chapter 2 Installation 2.1. Carefully study the vessel engineering drawings for key dimensions and technical requirements. 2.2. Design and manufacture rack according to engineering drawings and system capacity. Independent support of both pressure vessel and manifolds shall be considered in the design of the rack. 2.3.
Chapter 3 Piping Connections Enough room shall be reserved for both axial and radial expansion of the vessel in the design of the manifolds and pipelines; otherwise the vessel and other components of the system could be damaged. Careful reading of this chapter will facilitate safe and normal working conditions of the vessel and pipelines.
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installation position of the housing should be accurately controlled to ensure the proper alignment of the manifold and the Feed/Concentrate ports. 3.2.7. Install the vessel correctly: Make sure to align the Feed/Concentrate ports and the manifold ports at a right distance. Please contact the supplier of coupling to get the exact distance.
aligned couplings should be able to turn slightly by hand after installation. Chapter 4 Maintenance Guide 4.1. Preventive Maintenance Periodical cleaning and maintenance of the vessel and replacement of damaged components is essential to ensure a safe and normal operation of the vessel over a long service life.
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ROPV. 4.2.6. Remove the Head Assembly with One of the Following Techniques 4.2.6.1. ROPV Head Removal Tool– A head removal tool set is available from ROPV. While not necessary for head removal, they have proven an effective and easy way to remove the vessel head without causing any damage to the vessel.
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Figure 2.7 4.2.6.2. Alternative Head Removal – It is possible to remove the head assembly without the ROPV head removal tools. A 1” NPT Male threaded piece of PVC (or similar material) pipe should be threaded into the head permeate port to hand tightness.
4.3. Head Disassembling. Read this article carefully before disassembling the head assembly to 4.3.6. Inspection: Make sure that the end cap is removed from the vessel prevent damaging its components. according to <Opening the Vessel> 4.3.7. Remove the adaptor and seals: Hold the bearing plate tightly with one hand and pull the adaptor out of the permeate port with the other hand;...
You can refer to <Breakdowns and solutions> for the content that is not included in this section or contact ROPV for conditions not covered in this manual. Metallic components include the aluminum bearing plate, stainless steel 4.4.1.
If chemical reaction problems occur like cracks or discoloration on the vessel or its components, please contact please contact ROPV at: service@ropv.com.cn 4.6. Head Assembly Read and follow this section. Incorrect assembly may result in catastrophic head 4.6.1.
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Figure 2.13 Install the permeate port seals 4.6.1.1. Lubricate the permeate port seals and place them in the grooves. 4.6.1.2. Lubricate the sealing plate seal and place it in the groove located on the inside diameter of the sealing plate. Lubricate the permeate port seals and place them in the grooves located on the inside diameter of the permeate port.
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4.6.1.3. Lubricate the adaptor seals and place them in the grooves of the adaptor. 4.6.2. Assemble the sealing plate and bearing plate. 4.6.2.1. Apply a thin layer of lubricant onto the surface of the permeate port and push the permeate port through the hole of the parted sealing Figure2.17 Assembling bearing plate Figure 2.16 Assembling parted seal plate plate.
Chapter 5 Loading/Replacing Membrane Elements Read all parts of this section before replacing membrane elements. This article is for reference only; load/unload the membrane elements according to the membrane manufacturer requirements. Membrane elements must be loaded at the feed (upstream) end of the vessel, and unloaded through the concentrated (downstream) side of the vessel.
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Please change the vessel. 5.5.3. Carefully inspect the F/C ports and the shell to ensure intact sealing, structure and material. Any questions, please contact ROPV Figure2.21 Side Port and vessel 5.6.1. Apply a thin layer of glycerin within 50mm from the groove on the inner 5.6.
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be felt. Then continue pushing the head slowly into the vessel until it reaches over the groove. Please do not push the head too much over the groove since the seals may be damaged if the head needs to be pulled back. If it is difficult to push the head with hands, a rubber mallet can be used to hit the head until the head reaches its place.
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1:1 ratio ball lubricate the inner surface of the vessel. 5.8.4. Using a clean rag or cotton and a mixture of glycerin and clean water at a 1:1 ratio ball lubricate the membrane seal. 5.8.5. Load the membrane from the feed end of the vessel; ensure that the membrane is properly orientated.
6.1.6. Inspect the Feed/Concentrate port connections and vessel; make sure the seals are intact, structurally sound and free of corrosion. If you have any questions or find any adverse situation please contact ROPV. 6.1.7. Shimming the membranes. Due to variation on the length of the membranes and the vessel tolerance, shimming might be necessary to prevent membrane movement during operation.
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port hub. Shims must be placed between the permeate port and adaptor 6.2.1. Apply a thin layer of glycerin within 50mm from the groove on the inner 6.2. Install head at the feed end (upstream) surface of the vessel. 6.2.2. Apply a thin layer of glycerin onto the head O-ring at feed end. 6.2.3.
Slight damage in the outer surface of the vessel within the painting layer is acceptable. Any query, please contact ROPV. Keep the vessel from falling down to the ground or colliding with other objects 7.1.
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Product quantity Checking Parts quantity Checking packaging Temp.-10ºC~+50 ºC Check storage conditions Humidi40%~70%RH Light less than100Lux Check height Safe storage area Finish the storage Figure 2.27 Storage procedure...
Chapter 8 Breakdowns and Solutions Please refer to this article for common breakdowns and solutions. The contents of this section need to be used with good practical industrial experience. We recommend that only engineers with extensive work experience conduct any repair work.
Solution: a. Check the composition, temperature, and PH of the medium. b. Replace the seals as per Maintenance Guide. 8.2.2. Sealing plate or permeate port is damaged. Solution: Replace sealing plate or permeate port There should be no more than 4 layers of seal tape on the permeate port threads.
Tools: painting gun, air compressor, electric dryer, angel sander and sanding disc, louver blade. Materials: Epoxy resin and hardener, body filler and hardener, ROPV paint, fiberglass mat. Steps: First, use epoxy resin, mats, fiberglass mat to fill the damage, once the resin is cured sand the excess until the surface is level and smooth;...
Solution: replace the Feed/Concentrate ports 3.Ports and the manifolds are not in the same axis (misaligned) Solution: adjust the manifolds and reconnect the pipes as per Piping Connections. 8.2.7. Feed/Concentrate Side Port Inspection and Installation. Please follow steps below to install Feed/Concentrate side ports A.
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B. Membranes may be displaced out of the sealing area during starting and shutting down the system. Solution: Shimming the membranes. a. Remove the head at feed end and adaptor as per Opening the vessel. b. Remove the adaptor seals and the head O-ring. Insert the straight end of the adaptor into the permeate hub far enough to be held by the adaptor sea.
ROPV promises to provide “one-year warranty and lifetime maintenance” on the I.Quality warranty condition that the vessels are properly installed and operated. 1 . ROPV commits to reply users within 8 hours for their complain or technical II.Technical suppport consultation.
Appendix I Pre- Running Check List Name Drawing No. Pressure rating Vessel No. Items Status Membrane is loaded as per requirements YES□ NO□ Membrane Adaptor is installed as per requirements YES□ NO□ elements Thrust ring is installed as per requirements YES□...
Appendix II Maintenance Check List Name Vessel No. Pressure rating Work pressure Times of Running time maintenance Item Status Treatment Corrosion YES□ NO□ Deterioration YES□ NO□ Damage YES□ NO□ Leakage YES□ NO□ Inspector: Inspection date: Maintenance staff: Maintenance date:...
Appendix III Engineering drawing: Please contact ROPV for the most current vessel drawing. Page | 36 8 Inch Side Port FRP Pressure Vessel User Manual...
If the Product is found by ROPV to be defective under the terms of this warranty, ROPV will perform one of the following at its option: 1. supply a substantially similar replacement part based on FOB factory terms.
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