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Ceetec IS-250 User Manual

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Users guide
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Ceetec
IS-250
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Summary of Contents for Ceetec IS-250

  • Page 1 Users guide - - - - - ® Ceetec IS-250 1/29...

  • Page 2: Table Of Contents

    CONTENTS Introduction ........................3 Safety instructions ......................4 2.1 Use of machine ........................4 2.2 Ventilation ......................... 4 2.3 Risks during use ........................ 4 2.4 Moving the machine ......................4 Technical Specifications ....................6 Preparing the machine for use ..................7 Adjusting the machine ....................

  • Page 3: Introduction

    If you wish to both sand and paint, it will be to your advantage to mount a Ceetec IS-250 in front of the Ceetec A-250, and thereby both processes will be done in the same workflow.

  • Page 4: Safety Instructions

    If a Ceetec Paintingmachine is mounted in extension of the Sandingmachine, they have to be combined by Ceetec roller conveyors. If this is not respected, there is a risk of the wood colliding on its way into the Paintingmachine, and thereby pushes the sanding machine back, with danger of personal injury.
  • Page 5 When moving by forklift: Be aware that the forklift lifts under the contrived lifting marks. When moving manually: Be aware that all needless gear has been taken out of the machine, and the machine is in god balance. Never try moving the machine manually on hilly ground. 5/29...

  • Page 6: Technical Specifications

    3. Technical Specifications Type: IS-250 L: 1600 mm Dimensions: B: 1060 mm H: 1200 mm Product number: IS250x100 Motor, power connection 3x380 V + IP classification: 54 Wattage, forward drive 0.75 kW Wattage, brushes/sanding head 0.75kW Forward drive speed: Approx. 1-60 m/min Weight: Approx.

  • Page 7: Preparing The Machine For Use

    4. Preparing the machine for use Place the machine on a flat, firm surface. Lower the four support legs so that the machine stands stable. The control panel can be placed under the machine during transportation to protect it from impact. The control panel is mounted on the side of the machine using 4 screws.

  • Page 8: Adjusting The Machine

    5. Adjusting the machine The main switch on the control panel must be in position "O". (The machine is disconnected from all power.) NB: During the process, you have to take notice of scarp edges in the machine, which may cause personal injury.

  • Page 9: Forward Drive

    5.4 Forward drive The forward drive propels the item through the machine. Adjust the backpressure roller by turning the spindle using the handle. (See picture J) Turning clockwise: the backpressure roller is moved upwards Turning anti-clockwise: the backpressure roller is moved downwards Bring the backpressure roller into contact with the item and tighten up approx.

  • Page 10: Opening The Lid

    5.6 Opening the lid NOTE THAT THE MACHINE, FOR SAFETY REASONS STOPS, WHEN YOU OPEN THE LID. Attention: The lid on the forward drive and brushes is hinged and can be opened. The lid is connected to a switch, which stops the forward drive, if the lid is open. To start the forward drive the lid must be closed.

  • Page 11: Cleaning

    6. Cleaning The machine should be cleaned as needed. Dust is removed by a vacuum cleaner. Make sure that all suction tubes, always is free and in function. 11/29...

  • Page 12: Maintenance

    7. Maintenance Switch the main switch to "0" and unplug before commencing maintenance work. All adjustable mechanical parts are easily accessed, by removing the side panel and/or the lower protective caps. When the adjustments are done, assembling is done in reverse order. Do NOT start the machine before all safety guards are put back into place.

  • Page 13: Replacing Spare Parts

    8. Replacing spare parts Switch the main switch to "0" and unplug, before replacing any parts. Removing the side panel, shield on the rear and/or the removing the lower protection cap can easily access all replaceable parts. When the adjustments are done, assembling is done in reverse order. Do NOT start the machine before all safety guards are put back into place.

  • Page 14: V-Belt For Forward Drive Engine - Intermediate Shaft I

    8.3 V-belt for forward drive engine – intermediate shaft I The motor (pos. 9015-20528) is loosened and shifted. Then the v-belt (pos 9015-20519) can be removed, by loosen the intermediate shaft (pos. 9015-20504) When the new belt is mounted, the procedure is done backwards to tighten the belt correctly. Check and adjust if necessary the belt after approx.

  • Page 15: Trouble Shooting

    9. Trouble shooting Fault Possible cause Action A. Pumps/forward drive/brushes will The machine is not connected to the Connect the power not start power source The main switch is turned off Switch the main switch to position ”I” Check the frequency converter in There has been a thermal cut-out the electrics cabinet B.

  • Page 16: Spare Parts List

    10. Spare parts list Number guide: The last 3 numbers refer to the item numbers on the detail pictures placed in the back of this manual. E.g. v-belt pulley 9015-20501 = pos 501) Item number Description Pieces/machine Picture 9011-20567 1/1 Module brush 9011-20591 Sealing ring for sandingheads 9011-20595...
  • Page 17 Itemnumber Description Pieces/machine Picture 9015-20523 Toothbelt pulley for forward drive 9015-20524 Brushing device 9015-20525 Toothed belt for forward drive 9015-20526 Belt tightener for forward drive 9015-20527 Rollers (free) in machine 9015-20528 Engine for forward drive and sanding 9015-20529 Bearing for forward rollers 9015-20530 Shaft for brushing device 9015-20532...

  • Page 18: Accessories

    11. Accessories The following accessories are available for the Ceetec Industrial (250) 9011-20503 1 set 1 set of conveyers á 2 m 9015-20556 1 set Guide for short blanks Sanding heads Various sanding heads 12. Production address Nr. Aaby Maskinfabrik A/S...

  • Page 19: Spare-Parts Overview

    13. Spare-parts overview Picture A: The machine seen from above 19/29...
  • Page 20 Picture B: The machine seen from below 20/29...
  • Page 21 Picture C: The machine seen from the side 21/29...
  • Page 22 Picture D: The lid of the machine 22/29...
  • Page 23 Picture E: The brushes can easily be mounted and demounted by loosen the black thumbscrew. Picture F: Demounting the horizontally sanding heads. 23/29...
  • Page 24 the vertical sanding heads Picture G: Demounting Picture H: Adjusting the vertically sanding heads 24/29...
  • Page 25 Picture I: Adjusting the horizontally sanding heads Picture J: Adjusting the Counter-pressure roller 25/29...
  • Page 26 Picture K: Steering board Picture L: Changing the sanding strips 26/29...
  • Page 27 Picture M: Changing the sanding strips Picture N: Reversing of circulation direction on sanding head 27/29...
  • Page 28 Billede O: Reversing the circulation direction – standard setup Picture P: Reversing the circulation direction on sanding head 28/29...
  • Page 29 Picture Q: Reversing of circulation direction on sanding head 29/29...

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