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Summary of Contents for Wieland podis CON
- Page 1 podis ® podis ® CON Power Bus System Installation system for decentralized power distribution Instructions Product and system description Doc. no. BA000369 Last updated: 02/2016 (Rev. B)
- Page 2 Copyright This document is copyright-protected. The rights derived from this copyright are reserved for Wieland Electric GmbH. Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act. Any modification or abridgment of the document is prohibited without the express written agreement of Wieland Electric GmbH.
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Page 3: Table Of Contents
SWITCH ..............30 podis ® LED lights LED ..................30 Accessories ....................31 Sealing sleeve ....................... 31 Protective lid ......................31 Cable bushing ....................... 31 Cable glands ......................31 Cable clip ......................32 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... - Page 4 Contact person for: technical questions regarding accessories, function, product properties, and usage options Phone: +49 (0) 9 51 / 93 24 ̶ 9 95 +49 (0) 9 51 / 93 26 ̶ 9 96 Fax: E-Mail: at.ts@wieland-electric.com Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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Page 5: About This Manual
Example: CAUTION In the event of damage to the unit or any malfunctions, please contact your Wieland sales partner or an authorized dealer. General instructions Texts that contain general instructions on installation and handling are marked with the signal word... -
Page 6: System Overview
4. Distributor module 5. Front plug connector 6. 2-pin and 3-pin connection module 7. Pluggable outlet, 7-pin with connector 8. Flat cable 9. Sealing sleeve 10. 7-pin connection module with repair switch Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... - Page 7 System overview podis ® Example of a system configuration for a conveyor system Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
- Page 8 System overview podis ® Example of a system configuration for the tower of a wind energy plant. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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Page 9: Podis Con Flat Cable
L2 and L3, for flat cable EVA 7G4 (00.709.0504.1) and flat cable XLPE (00.729.0504.1) as fed entirely by plug FCS 4 7 ST SA SO0 (75.015.0151.0) and flat cable outlet FCS 4 7 SI BU SW FM (99.800.4866.1). Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 10: Notes On Routing Of Flat Cables
) circuit breaker with tripping characteristic class C. Emergency stop devices (in accordance rated with IEC 204, complies with DIN VDE 113) must be available. Their functioning may not be impaired in any way. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 11: Routing Instructions
When routing the flat cables inside cable ducts, you must consider the derating according to VDE 0660 Part 507 and the maximum ambient temperature of 50°C. Please also consider the following diagram regarding the derating. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 12: Mounting And Routing Of Flat Cables With Cable Clamps
Cut the flat cable to length as desired using the cable shears (95.300.0300.0). Ensure a clean, square cut. Avoid fraying of the cop- per cores. Figure: Cutting flat cable to length Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 13: Stripping Of Flat Cables
2. Strip the flat cable in accordance with the following table. Stripping lengths (X mm) Cable end cap 19 mm Distributor module 50 mm Terminal block inside switchgear > 50 mm (depending on specific connecting conditions) cabinet Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 14: Stripping Of Flat Cable For Attachment Of Cable End Cap
When using the stripping knife (95.350.0700.0), the blade protrudes by exactly 0.7 mm in order to pre- vent any damage to the insulation. The stripping knife is supplied with a set of instructions. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... - Page 15 After scratching, tear open the edges from the front using a Pull off the sheath on the torn edges pair of pliers. Tear the cable cleanly from below along the transverse Expose all conductors scratch. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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Page 16: Termination Of The Flat Cable
Route the stripped end of the flat cable into the end cap (the openings in the end cap are coded in ac- cordance with the cable outline) Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 17: Making The Connection
The connection is made using contact screws. Microsection of a contact point, penetration of the sheath and insulation, con- tact with the conductor through the contact screw. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 18: Conductor Assignment
All connecting and removal operations may only be performed on L3: Phase 3 the flat cable in an unpowered state! L4: N PE: PE L5: +24 V DC L6: 0 V Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 19: Rapid Assembly Using Basket Trays
7-pin, 20 A; 277/480 V 4 kV/3 (VDE); 600 V (UL, CSA); socket with plastic locking bolt; protection class IP65, plugged or 99.801.4866.1 with protective lid 07.409.7256.0. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 20: Example Using Flat Cable Outlet
45 mm. Matching screwdriver blade in accordance with DIN 3128, PH 1, Item No. 06.502.5200.0 The minimum connection tem- perature for the EVA 7G4 mm² flat cable is -5°C. for the XLPE 7G4 flat cable, the minimum assembly temperature is + 5 °C. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... - Page 21 Rapid assembly using basket trays A training video showing the mounting of the connection components, the insertion of the flat cable and the termination of conductors is available at: https://www.youtube.com/watch?v=LZKgNO11-kA Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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Page 22: Feeding Into A Power Bus Segment And Power Tapping
Insertion, retaining and connection of flat cable inside switchgear cabinet Connection of flat cable with flat cable bushing (black) and adapter plate (white). The adapter plate Z5.563.7553.0 can optionally be used, for example for large housing openings Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 23: Feeding Through Distributor Module
Feeding through the connection module is the most cost-effective solution for the power feed (requirement for this application: the supplied current must be sufficient for the intended application of the power bus segment). Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 24: Mounting Of Connection And Tapping Modules
Screw the module to the base using suitable screws, for example M4. Only use the slotted holes intended for this purpose. Open up the top section and place the flat cable into it. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... - Page 25 The minimum connection temperature for the EVA 7 x 4 mm² flat cable is -5°C. for the XLPE 7G4 flat cable, the minimum assembly temperature is + 5° C. A training video detailing the connection of a round con- ductor to a connection module is available at: https://www.youtube.com/watch?v=-2cPjqt4JM8 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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Page 26: Connection Modules
The permanent connection of the connection module and the flat cable via the inserted seal also provides strain relief. DANGER • Contact between the connection module and the cable must be established in an unpowered state. Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 27: Protective Lid
If a tap of the pluggable outlet (75.015.5153.1; 99.800.4866.1) is no longer required, it can be closed us- ing a protective lid. When using the protective lid, protection class IP65 is ensured. Item No. Image Description Protective lid Protective lid without locking bolt, without seal, size 16 07.409.7256.0 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 28: Attachment Of Pluggable Devices And Functional Modules
Connecting line FCS 4 7 SIFK SIFK ® podis CON connecting line FCS 4 7 SIFK SIFK; assembled connection module with 7x4mm2 round conductor, connection module; cable length x in meters; black 83.303.x039.1 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 29: Socket Module
1.5 kW have to be started, optionally in one or 83.222.0009.5 two directions of rotation. 83.223.0009.5 podis ® MCU - Direct starter/reversing starter podis ® MSS - Soft starter Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 30: Maintenance Switch Podis Switch
(for example wind energy plants, shafts, ma- 83.240.0110.0 chines), workplaces and as emergency illumination in accordance with DIN 60598- 83.241.0110.0 2-22; can be installed in any position; typ. 2000 lm For more products, visit www.wieland-electric.com Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 31: Accessories
Cable gland M20x1.5 WITH AS-i insert, black 05.505.0153.1 Locknut M20x1.5 black Z5.507.1453.1 Cable gland M25x1.5 (for 9-16 mm cable), black Z5.507.1553.1 Cable gland M25x1.5 (for 13-18 mm cable), black 05.505.0253.1 Locknut M25x1.5, black Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016... -
Page 32: Cable Clip
Accessories Cable clip For mounting of podis® flat cables Item No. Image Description Fastening clamp, light gray Z5.563.3000.0 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016...
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