Nissei APQ VER2 Instruction Manual

Driver for gtr - ar series

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GTR - AR Series
APQ
Driver
VER2
Instruction manual

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Summary of Contents for Nissei APQ VER2

  • Page 1 GTR - AR Series Driver VER2 Instruction manual...
  • Page 2 Introduction Congratulations on your purchase of GTR-AR Series (APQ VER2 driver). Read the instruction manual to ensure proper operation of the product. ● The contents of this manual are subject to change without prior notice. ● Feel free to send your comments regarding any errors or omissions you may...
  • Page 3 For safe operations ● Thoroughly read and understand this manual before operating the product. Note that Nissei Corporation shall not be responsible for and shall not give any warranty for damages caused because of not following these caution points. ●...
  • Page 4 Danger (General) ● Do not use the product in an explosive environment. Negligence may cause explosion, ignition of fire, fire, electric shock, injuries, and damage to the device. ● Do not operate the product when power supply is on. Before operating, turn off the power supply.
  • Page 5 ● Ground the earthing terminal properly. Negligence may cause electric shock. ● Use only the power supply specified on the nameplate. Negligence may cause burning of motor and fire. ● Install a fuse and a circuit breaker on the power supply side to immediately stop the operations and cut off the power supply in the event of current overflow.
  • Page 6 ● Do not remove the nameplate. ● Nissei Corporation shall not be responsible for, and also shall not give any warranty for the damage caused due to remodeling of the product by the customer. (Inspection on arrival of the product) ●...
  • Page 7 ● Keep the product away from any type of strong impact. Negligence may cause malfunctioning of the product. (Wiring) ● Ensure that the wires to the power supply, motor, and driver are connected properly and securely. Negligence may cause damage to the equipment. (Operation) ●...
  • Page 8 Important points for usage ▪ For optional brake power unit, if DC 24 V is not applied from outside, DC 24 V will not be output based on the brake control code. We request the customers to make preparations for the same. ▪...
  • Page 9: Table Of Contents

    Introduction P. 2 For safe operations P. 3 P. 9  1. Parts names and models   1-1. Part names P. 10   1-2. Description of the model P. 11  2. Installation   2-1. External dimensions and weight P. 12   2-2. Mounting P.
  • Page 10: Parts Names And Models

    1. Parts names and models 1-1. Part names Following are the names of the parts. Command setting volume Operation panel Front cover fixing screw Front cover Nameplate When front cover is removed Control circuit terminal block (TB1) Signal cable connector (CN2) Main circuit terminal block (TB3)
  • Page 11: Description Of The Model

    1-2. Description of the model Following are the details of the model. Motor Motor Number Driver Auxiliary Series Capacity Voltage type of phases code ー ー (1) Series : GTR-AR (2) Motor Ver : Motor version number (3) Motor type : Common to With motor and With break motor : 0.1 kW : 0.2 kW...
  • Page 12: Installation

    2. Installation 2-1. External dimensions and weight Mounting hole for 2-M4 Approximate Model dimension dimension dimension dimension dimension dimension dimension weight (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) A-BLPQ010T2-V2 A-BLPQ010S2-V2 A-BLPQ020T2-V2 A-BLPQ020S2-V2 A-BLPQ040T2-V2 A-BLPQ040S2-V2 A-BLPQ075T2-V2...
  • Page 13: Mounting

    2-2. Mounting Ensure that the following points are taken into account when mounting the driver ■ Mounting direction We recommend that you mount the driver vertically to maintain the cooling effect. Recommended Not recommended Vertical mounting Horizontal mounting * If you want to mount it horizontally, ensure that the following points are followed. 0.1 kW~0.4 kW: Can be used in the current state.
  • Page 14: Wiring And Connection

    3. Wiring and connection 3-1. Wiring diagram Sink connection example Driver Motor Cable Input extension noise filter (optional) (optional) R/L1 and T/L3 are used U/T1 for single phase 200 V. V/T2 R/L1 Three phase W/T3 200 V ~ 240 V S/L2 50/60 Hz T/L3...
  • Page 15 Source connection example Driver Cable Motor Input extension noise filter (optional) R/L1 and T/L3 are used (optional) U/T1 for single phase 200 V. V/T2 R/L1 Three phase W/T3 S/L2 200 V to 240 V 50/60 Hz T/L3 Regenerative resistor DC reactor (optional) (optional) Shorting...
  • Page 16: Description Of Terminal

    3-2. Description of terminal ■ Terminal block functionality Connector specifications of each terminal Connector number Connector type Remarks TBET31166-B (6-pole), Main circuit terminal Total 11-pole TBET31167-B (5-pole) Motor sensor input terminal B10B-PADSS-1 10-pole Control circuit terminal MKKDS1/11-3.5 22-pole, plug-in screw Main circuit terminal (TB3) functionality Terminal No.
  • Page 17 Control circuit terminal (TB1) functionality * Settings in () are initial settings. Terminal No. Signal name Details Remarks 24 V power supply for I/F *1 24 V output Common input GND for I/F Multi-function input 1 (CW operation command) Multi-function input 2 (CCW operation command) Multi-function input 3 (Selection of speed command 1) Multi-function input 4 (Selection of speed command 2) Photo-coupler input...
  • Page 18 ■ Example of external I/O connection (1) Input example (24 V/8 mA) When using internal power supply of the driver Driver VER2 Driver VER2 When using external power supply ドライバ Driver VER2 Driver VER2 VER2 (2) Output example (48 V/50 mA or less) Sink connection example Source connection example Driver...
  • Page 19 ■ Free-run stop/Error reset input (I8) When the input terminal is off, power supply to the motor stops and the motor enters in free-run state. ("bb" is displayed on monitor.) When the input is made ON from OFF, the driver state becomes normal. ●...
  • Page 20 3-3. How to connect 1. Remove the front cover by turning the screw fixed to it. The screw does not come out of the cover. 2. Remove the lower cover as shown in the following diagram. Lower cover 3. Connect the ground terminal as shown in the following diagram. Connect the signal cable terminal with the power cable G.
  • Page 21 ▪ Brake wiring (When the brake is applied) Brake is released if DC 24 V current is supplied between the B-B of the power cable. To turn on/off automatically by the signal from the driver, wire it as shown in the following diagram.
  • Page 22 4. How to operate 4-1. Starting by using the operation panel This section describes the procedure to operate motor from the operation panel in initial setting state. Following is the procedure outline: Wiring, power input Switching to local mode Speed command settings Starting the CW operation Stopping the CW operation Displaying the selection of rotation direction...
  • Page 23 Procedure Operation Display Details It is a default display when the power supply is turned on. If the display as shown on the left side appears, it means wiring is done correctly. * If nothing is displayed, check the wiring of the power supply, and start again from (1).
  • Page 24 4-2. Starting by using external switch This section describes the procedure for operating the motor by using the external switch in the initial setting state. Following is the procedure outline: Wiring 1 Wiring 2, Power supply Analog speed command Starting the CW operation Stopping the CW operation Digital speed command settings Starting the CW operation...
  • Page 25 Procedure Explanatory diagram Details Terminal 12 13 14 15 16 17 18 19 20 21 22 Signal I5 I6 I7 I8 IP IC 0V E1 E2 E3 E4 name Connect the switch between 0 V (18) and I3 (3) of TB1 and set the switch to OFF state.
  • Page 26 Procedure Explanatory diagram Details Press [∧] key 5 times or [∨] key once. The display will switch to the constant selection display. Press the ENTER key to switch to the constant selection mode. The constant number portion will blink. Press [>] key to change the desired digit (blinking display).
  • Page 28 5. Operation panel 5-1. Part names and their functions Display Display (LED) (7 segment LED: 5 digits) Operation key Command setting volume Diagram Name Function ESC key Returns to the previous screen. • Moves the digit to be changed to right when setting the RESET key numerical value.
  • Page 29 5-2. Switching between operation panel display items You can switch the display items as follows by using the up and down keys on the operation panel. Power ON [Rotation speed command] [Number setting] [Constant setting] [User constant selection] [Local operation rotation direction selection] [Monitor constant...
  • Page 30 5-3. Example of setting the constant This section describes how to set a constant by giving an example of "Changing Pn002 constant from "2500" to "2000" when the power supply is turned on". Following is the procedure outline: (1) Selecting constant selection mode (2) Selecting Pn002 (3) Displaying the details of Pn002 constant (4) Changing the set value to 2000...
  • Page 31 Procedure Operation Display Details After displaying Pn002, press the ENTER key. The existing Pn002 constant value (2500) will be displayed. Press [>] key to change the desired digit (blinking display). Press [V] key until the constant value reaches to 2000. *The constant value increases when the key is long pressed.
  • Page 32 6. Monitor function 6-1. List of monitor constants Constant No. Details Unit Remarks  Speed command Un000 r/min  Motor rotation speed Un001 r/min Ratio of motor electric current to motor rated electric  Load factor Un002 current  Motor electric current Un003  Torque limit value Un004  Main circuit direct current bus Un005...
  • Page 33 6-2. Description of monitor constants Un000 Speed command value The existing speed command value is displayed. Display example This example shows that the speed command value is 2500 [r/min]. Un001 Motor rotation speed The existing motor rotation speed is displayed. When rotating in the CCW direction, "-"...
  • Page 34 Un007 Error history The history of the errors occurred on the driver is displayed. Error history records last 10 errors. ・ Following are the display details. History No. (0 to 9 (10 errors), 0 is the latest) Input terminal status (The input terminal status immediately after (1) (2) alarm generation) Alarm information...
  • Page 35 Un010 Input terminal status ON/OFF state of the input terminals from I1 to I8 is monitored. ON/OFF display is as follows: OFF ON Display example This example shows that I4, I5 terminals are ON, and other terminals are OFF. Un011 Input function status ON/OFF state for each input function is monitored.
  • Page 36 Un020 Output terminal status ON/OFF state of output terminals from C1 to C4 is monitored. ON/OFF display is as follows: OFF ON Display example This example shows that C2, C3 terminals are ON, and C1, C4 terminals are OFF. C4 C3 C2 Un021 Output function status ON/OFF state for each output function is monitored.
  • Page 38 7. User constants 7-1. List of user constants Command constants: Constants related to command setting Initial Name Details Unit Set range Attribute value 100 ~ 3000 Pn000 Speed command 1 Set speed command 1. r/min 2500 100 ~ 3000 Pn001 Speed command 2 Set speed command 2.
  • Page 39 Command constants: Constants related to command setting Initial Name Details Unit Set range Attribute value Set acceleration time 4 from 0 [r/min] up 0.000 ~ 5.000 Pn026 Acceleration time 4 to acceleration and deceleration time standard speed (Pn028). Set deceleration time 4 from acceleration 0.000 ~...
  • Page 40 Operator constants: Constants related to operator setting Initial Name Details Unit Set range Attribute value Selection of the Select the operation command source operation command 0 ~ 1 Pn045 when the power is turned on. source when the power 0: Remote, 1: Local is turned on Selection of the rotation Select the rotation direction of the local...
  • Page 41 Input terminal constants: Constants related to input terminal setting Initial Name Details Unit Set range Attribute value Selection of I1 multi- Select the external terminal input I1 1 ~ 13 Pn100 function function. Selection of I2 multi- Select the external terminal input I2 1 ~...
  • Page 42 Output terminal constants: Constants related to output terminal setting Initial Name Details Unit Set range Attribute value C1-E1 Multi-function Select external terminal output C1-E1 1 ~ 13 Pn120 selection function. C2-E2 Multi-function Select external terminal output C2-E2 1 ~ 13 Pn121 selection function.
  • Page 43 Control constants: Constants related to the command source Initial Name Details Unit Set range Attribute value Selection of speed Set a combination of speed 0 ~ 7 Pn200 command 1/torque command 1 and torque limit limit value 1 value 1. List of the speed command 1/torque limit value 1 selection combination Selecting command source for remote operations Selecting command source for local operations...
  • Page 44 Gain constants: Gain related constants Initial Name Details Unit Set range Attribute value Set the rigidity table. Select a combination of speed control 1 ~ 5 Pn201 Rigidity table proportional gain, speed control integration time, torque filter time constant from the rigidity table. Speed control 1 ~...
  • Page 45 Comparison constants: Constants related to the comparison of output functions Initial Name Details Unit Set range Attribute value Set the speed matching level of the external terminal output. 0 ~ 1000 Pn210 Speed matching level When the motor speed is “Command r/min speed”...
  • Page 46 Mechanical brake constants: Constants related to mechanical brake Initial Name Details Unit Set range Attribute value Selection of the Enable or disable the mechanical brake mechanical brake 0 ~ 1 Pn220 automatic control function. automatic control  0: Disable (Always OFF) 1: Enable function Set the internal speed command level for releasing the mechanical brakes.
  • Page 47 Dynamic break constants: Constants related to dynamic break Initial Name Details Unit Set range Attribute value Select the dynamic brake function after stopping. *3 0: Not used 1: Used (Disabled during emergency Selection of dynamic stop) 0 ~ 4 Pn240 brake function after 2: Used (Enabled during emergency stop) stopping...
  • Page 48 7-2. Description of user constants ■ Command constants Constants related to various command settings Pn000 ~ Pn015 Speed command 1 ~ 16 Pn016 Operator speed command Set the speed command (digital command) for the motor. Select the speed commands 1 ~ 16 and operator speed commands by using the Multi-function input: Selection of speed command 1 ~...
  • Page 49 Pn017 Maximum value of the analog speed command Set the highest speed command of the external analog input and command setting volume. * Select the external analog command and command setting volume command by Pn200. Pn020 ~ Pn027 Acceleration time 1 ~ 4, Deceleration time 1 ~ 4 Pn028 Acceleration and deceleration time standard speed The motor start/stop time can be set by using the acceleration/deceleration time constants.
  • Page 50 Pn030 ~ Pn037 Torque limit value 1 ~ 8 Pn038 Operator torque limit value Set the motor output torque limit. [Torque limit value 1 ~ 8 (Pn030 ~ Pn037) and operator torque limit value (Pn038)] Select the torque limit value 1 ~ 8 and operator torque limit value by using the Multi-function input: Selection of torque limit value 1 ~...
  • Page 51 ■ Operator constants Constants related to operator settings Pn045 Selection of the operation command source when the power is turned on Select the operation command source when the power is turned on. 0: Remote (A mode that includes operations through the input terminal) 1: Local (A mode that includes operations through the operation panel) Notes 1.
  • Page 52 ■ Input terminal constant Constants for input terminal I1 ~ I7 Pn100 I1 input function selection Pn101 I2 input function selection Pn102 I3 input function selection Pn103 I4 input function selection Pn104 I5 input function selection Pn105 I6 input function selection Pn106 I7 input function selection Set each function of input terminal I1 ~...
  • Page 53 Pn107 I1 input polarity selection Pn108 I2 input polarity selection Pn109 I3 input polarity selection Pn110 I4 input polarity selection Pn111 I5 input polarity selection Pn112 I6 input polarity selection Pn113 I7 input polarity selection The polarity of the input terminal (I1 ~ I7) can be switched by setting the input polarity selection constant (Pn107 ~...
  • Page 54 ■ Output terminal constant Constants for output terminal C1 ~ C4 Pn120 C1 Output function selection Pn121 C2 Output function selection Pn122 C3 Output function selection Pn123 C4 Output function selection Each function of the output terminal (C1-E1 ~ C4-E4) is set by selecting the output function (Pn120 ~ Pn123). The relationship between set value and its corresponding function is as follows: Set value Function name...
  • Page 55 7 Signal during rotations Signal will turn on when the motor is rotating, and it will turn off when the motor is stopped. Signal will turn on when motor is rotated externally. 8 Signal during operations The signal will turn on when the motor is energizing, and it will turn off when the energizing is stopped. Rotation speed Rotation command External force...
  • Page 56 ■ Control constants Constants related to command source Pn200 Selection of speed command 1/torque limit value 1 Use input function to set the command source when speed command 1 and torque limit value 1 are selected. * For details, see speed command parameters (Pn000 ~ Pn016) and torque limit value parameters (Pn030 ~...
  • Page 57 ■ Gain constants Constants related to gain adjustment Pn201 Rigidity table Select the control gain (speed control proportion gain, speed control integration time, torque filter time constant) depending on the loaded machine rigidity connected to the motor. Set in accordance with the machine rigidity. Each control gain for the Pn201 set values is as follows.
  • Page 58 Pn205 Inertia moment ratio Set the inertia moment ratio connected to the motor. For set value, enter the load inertia moment ratio of motor input shaft conversion regarding the rotor inertia. Load inertia moment of motor input shaft conversion Pn205 Inertia moment of rotor ■...
  • Page 59 Pn213 Torque detection level Set the torque value to be compared with the motor output torque. When the motor output torque exceeds the set value, the specified torque over signal will be displayed. Pn214 Torque detection hysteresis width Set a range to maintain the output ON status of the specified torque over signal. When the output is set to ON and if the motor output torque comes down up to the set value (%) for speed detection level (Pn213), the output status will be OFF.
  • Page 60 ■ Mechanical brake constants Constants related to brake timing output Pn220 Selection of mechanical brake automatic control functions Enable or disable the automatic control functions of mechanical brake. If a numeric value is set to 1, the brake timing output will be enabled and displayed according to the set value given in Pn221 ~...
  • Page 61 ■ External analog constants Constants related to external analog input Pn230 External analog input level Select the input level of external analog command. 0: 0 V ~ 5 V 1: 0 V ~ 10 V If external analog adjustment gain (Pn232) is 1, there will be maximum analog command (Pn017, Pn039) by the maximum input level.
  • Page 62 ■ Dynamic brake constant Constants related to dynamic brake function Pn240 Selection of dynamic brake function after stopping Select the dynamic brake function after stopping. The relationship between set value, operation state and forced brake ON command is shown in the following table. Forced brake ON command: OFF Forced brake ON command: ON Pn240...
  • Page 63 Motor current continuous detection method In this method, the overload is detected when the time is more than set value of Pn246 and when the motor current more than rated value flows continuously . For protecting the connected devices, use this method to limit the available time. Notes 1.
  • Page 64 8. Safeguards 8-1. List of safeguards The errors other than bb and bb2 will be recorded in the monitor Un007: Error history. Operation Recovery Error name Display Details when error is method detected The output current value exceeded about 450% of the motor rated current value.
  • Page 65 Operation Recovery Error name Display Details when error is method detected Canceling the Free-run stop Include free-run stop/error reset input. free-run stop input input. (Flashing) Free-run stop Canceling the Emergency Include emergency stop/error reset input. *3 emergency stop stop input input.
  • Page 66 8-2. Failure causes and troubleshooting Name Display Main cause Method of confirmation Troubleshooting A short circuit inside the motor Check the resistance of the A motor might be faulty. Replace or a ground fault. motor winding wire. the motor. A short circuit inside the Check the extension cable Repair or replace the extension extension cable or a ground...
  • Page 67 Name Display Main cause Method of confirmation Troubleshooting Check the motor rotation Adjust the gain. Or, revise the Overshoot the motor speed. speed. operation condition. Overspeed A motor is rotated at high Check the motor rotation Revise the entire system and speed from the outside.
  • Page 68 Name Display Main cause Method of confirmation Troubleshooting Confirm the condition of I8 as Free-run stop I8 free-run stop is turned off. per the condition of Un010 I8 free-run stop is turned on. input input terminal. Enter the signal such that the Emergency stop input has Check the status of emergency stop input will be...
  • Page 69 9. Product specifications Model Item Remarks 0.1 kW 0.2 kW 0.4 kW 0.75 kW Our gear motor APQ series (200 V) Applicable motor 0.1 kW 0.2 kW 0.4 kW 0.75 kW Rated output capacity 0.3 kVA 0.6 kVA 1.1 kVA 1.9 kVA Rated output current 0.6 A...
  • Page 70 Model Item Remarks 0.1 kW 0.2 kW 0.4 kW 0.75 kW Select 7 points from the following 13 points: 1: CW operation command 2: CCW operation command 3: Selection of speed command 1 4: Selection of speed command 2 5: Selection of speed command 3 6: Selection of speed command 4 Multi-function input 7 points 7: Selection of acceleration and deceleration time 1...
  • Page 71 Model Item Remarks 0.1 kW 0.2 kW 0.4 kW 0.75 kW Instantaneous overcurrent Stops at approximately 450% or more of rated output current. Select detection method according to the constant settings  ▪ Electronic thermal Overload Stops when overload of motor current is detected.  ▪...
  • Page 72 10. Selecting wiring equipment Install a fuse and a circuit breaker on the driver input side. Driver type Input current at the Fuse capacity(A) Brief loss at the time of rated time of rated rotation speed(A) load(W) A-BLPQ010T2-V2 A-BLPQ010S2-V2 A-BLPQ020T2-V2 A-BLPQ020S2-V2 A-BLPQ040T2-V2 A-BLPQ040S2-V2...
  • Page 73 11. Standards Compliance 11-1. Compliance with CE Marking  (1) Low Voltage Directive    This driver is tested in accordance with following European standard, and complies    with Low Voltage Directive.    Applicable standard : EN61800-5-1:2007    Overvoltage category : Ⅱ    Pollution degree : 2    Protection Class :...
  • Page 74 12. Warranty 1. Warranty period The warranty period is 18 months from the date of delivery, or 12 months after commencing the usage of the product, whichever is shorter. 2. Warranty scope 1) The warranty is limited to our products. During the warranty period, we provide free-of-charge repair services in case of any faults in our products under the operating conditions based on normal installation, connection or handling (inspection and maintenance) described in this instruction...
  • Page 75 NISSEI CORPORATION Sales, Overseas Division 1-1 Inoue, Izumi-cho, Anjo-shi, Aichi, 444-1297 JAPAN TEL: +81-566-92-5312 FAX: +81-566-92-7002 4/1/2015 ver 1.0...

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