Table of Contents
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Table of Contents
Summary of Contents for Kanga 5 Series
- Page 1 OPERATORS MANUAL Patents Pending US 6397967, 438218 & 10/096997 AU 65424/99 UK 2345046 AU Registered Design 138603 JADEN-KANGA GROUP Ph 61 7 5593 4567 Fax 61 7 5593 4398 Email kanga@jaden.com PO Box 54, Burleigh Heads QLD 4220 Australia Jaden Kanga – OPERATORS MANUAL...
- Page 2 I operate this machine and/or any attachment. 5. Understand the warranty conditions and maintenance requirements for the Loader and attachments. Comments: Date: ( COMPLETE SERIAL NUMBER REGISTRATION ON PAGE 30 ) Purchaser’s Signature: …… / …… / ………. …………………………………………………………………….. Page Jaden Kanga – OPERATORS MANUAL...
- Page 3 Form below. Once read, complete and return within 30 days of the delivery date to – KANGA LOADERS, PO BOX 54, BURLEIGH HEADS, QUEENSLAND 4220, AUSTRALIA or if purchased in the USA – KANGA LOADERS USA, 3326 HIGHWAY 51, FORT MILL, SC 29715, USA. KANGA LOADERS: WARRANTY REGISTRATION FORM...
- Page 4 We understand that this loader should be operated by a properly trained operator. We are aware that the use of this loader in any manner or place which it is not designed will render it unsafe." DISTRIBUTOR'S NAME: INSPECTOR'S SIGNATURE: Page Jaden Kanga – OPERATORS MANUAL...
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Page 5: Foreword
Jaden Kanga Group FOREWORD We thank you for choosing the KANGA Loader. This machine is the result of design and development over many years, it is acknowledged as being a superior product in the mini loader category. We congratulate you on your discerning choice and wish you many years of productive service. -
Page 6: Table Of Contents
SAFETY—Summary ......................14 NO GO ZONES FOR UNDERGROUND UTILITY SERVICES ........... 15 SAFE - JOB SAFETY CHECK SHEET ................16 TASK PLANNING FOR THE KANGA LOADER ............... 17 RISK RANKING CHART ....................18 SAFETY - Rules for Attachments ..................20 operating instructions ..................... - Page 7 MAIN FRAME & ARM 5, 6 & 7 SERIES - ASSEMBLY DRAWINGS ......... 45 MAIN FRAME - PARTS LIST .................... 46 ENGINE & HYDRAULICS 5 SERIES - ASSEMBLY DRAWINGS ........47 ENGINE & HYDRAULICS - PARTS LIST ................48 HYDRAULIC CONNECTIONS - Series 5 ................49 HYDRAULIC CONNECTIONS - Series 6 ................
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Page 8: Safety
The safety section lists safety precautions required to be taken when operating or maintaining a Kanga Loader. Read and follow all operating and safety instructions contained or illustrated on the decals fitted to the loader and ensure that you assess the risk of any task by use of the attached Job Safety &... -
Page 9: How To Contact Us
Jaden-Kanga Group Pty Ltd 43 Alex Fisher Drive Burleigh Gardens Industrial Park Gold Coast, Queensland 4220, Australia Spares & Mechanical Support Phone: Aus: 1300 4 KANGA (1300 4 52642) Int: +61 7 5593 4567 Fax: Aus: (07) 5546 7922 Int:... -
Page 10: Safety
Check the hydraulic fluid level is within operating limits as marked on the dip stick Check the engine oil level is within operating limits as marked on the dip stick. Page Jaden Kanga – OPERATORS MANUAL... -
Page 11: Safe Operation
Jaden Kanga Group SAFE OPERATION The Kanga Loader is a versatile machine capable of performing a variety of tasks in a safe and effective manner when used in accordance with established procedures and supported by Risk Assessment. However, to ensure the safety of operators and others, it is important to... - Page 12 Undertake a Job Safety Analysis (JSEA) and/or Risk Assessment before any use of both the Kanga Loader and the trailer upon which the loader and / or attachments are carried. A blank JSEA is provided in Appendix A for use. Photocopy as required.
- Page 13 This, however, reduces its stability when crossing slopes. The Kanga Loader is designed to operate on slopes to a maximum of 20 The actual safe slope angle will depend on a number of variables, such as site conditions, attachments, condition and configuration of machine and operator experience.
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Page 14: Safety-Summary
Jaden Kanga Group SAFETY—Summary Page Jaden Kanga – OPERATORS MANUAL... -
Page 15: Go Zones For Underground Utility Services
NO work shall be undertaken without written permission being received from the utility company. • The Kanga Loader and attachments must be kept a minimum distance of 2 metres from all underground services. Minimum of 2 metre distance from ANY Underground Service Jaden Kanga –... -
Page 16: Safe - Job Safety Check Sheet
Jaden Kanga Group SAFE - JOB SAFETY CHECK SHEET To ensure you work safely with Kanga Machines - carry out these checks and questions BEFORE you start. Use a blank copy of the JSEA in Appendix A to assist you keep T.R.A.C.K. of the process. -
Page 17: Task Planning For The Kanga Loader
Jaden Kanga Group TASK PLANNING FOR THE KANGA LOADER Jaden Kanga – OPERATORS MANUAL Page... -
Page 18: Risk Ranking Chart
Medium Risk measures - seek advice from Kanga if in doubt (7-19) about any aspect of the hazard / risk No immediate action, assess overall risk in line Low Risk with available resources - contact Kanga if in... - Page 19 Jaden Kanga Group Jaden Kanga – OPERATORS MANUAL Page...
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Page 20: Safety - Rules For Attachments
No other attachment is to be used on this machine unless the design and use of the attachments been assessed authorised by Jaden-Kanga and has been supported compliant Risk Assessment, which has been verified and validated Safety Forensic Engineering Pty Limited. - Page 21 Jaden Kanga Group The following safety requirements should be read in conjunction with the safety rules provided for the base model, ie, Kanga Loader, Kanga Kid and the operating instructions. All tasks and risks associated with the task are identified using the Job Safety and Environmental Analysis (JSEA) or Risk...
- Page 22 Install effective perimeter hoarding/barricades. Never… Place any article or body part under, or in close proximity to, the grinder at any time Page Jaden Kanga – OPERATORS MANUAL...
- Page 23 Wear respiratory and eye protection whilst using the Bucket Broom. Never… Place any article or body part under the bucket broom at any time. Jaden Kanga – OPERATORS MANUAL Page...
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Page 24: Operating Instructions
Turn starter key switch (3) to start engine. CAUTION: Do not move any of the control levers unless standing with both feet on the driving platform and holding the grip handles. Page Jaden Kanga – OPERATORS MANUAL... - Page 25 Jaden Kanga Group CONTROLS On the top face of the KANGA Loader are six spring centred levers which control the basic functions. The table below indicates the levers with their correspondent functions: Lever Push Pull 4in1 Open 4in1 Close Lower Arm...
- Page 26 CAUTION: The Kanga Loader is not fitted with a "seat belt". The standing position is a safety feature which allows a quick exit from the machine in case of an emergency. Do not add a restriction system to the machine which will restrict exiting from the Kanga Loader.
- Page 27 The material may then be dumped into a trailer or utility truck for removal or repositioning on the site. CAUTION: Do not step off the operator platform with the load raised or the machine moving. Jaden Kanga – OPERATORS MANUAL Page...
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Page 28: Serial Number Registration
Jaden Kanga Group SERIAL NUMBER REGISTRATION MAIN COMPONENT SERIAL NUMBERS KANGA Serial No.: Engine Type: Serial No.: Wheel Motors: Lift Ram: Tilt Ram: Hydraulic Pump: Control Valve: Date Purchased: Page Jaden Kanga – OPERATORS MANUAL... -
Page 29: Maintenance
KANGA Loader operators. CAUTION: DO NOT operate a KANGA Loader that is known to be damaged or malfunctioning. Remove the key from the ignition and Tag Out the machine using an Out of Service tag and Contact your Service Agent. -
Page 30: Operator Maintenance - Safety Checks
None missing Attachment locking pins in place Safety Boom locking pin/restraint in place Decals Legible All in place Operating Present with machine/attachment supplement Safety devices Dead Mans Pedal Operational Safety Bar working (Stump Grinder) Page Jaden Kanga – OPERATORS MANUAL... -
Page 31: Service Chart
Jaden Kanga Group SERVICE CHART Jaden Kanga – OPERATORS MANUAL Page... -
Page 32: Service Tasks
Check and adjust engine valve clearance every 200 hours of operation. See Engine Manual for details. Valve Clearance (Diesel Engine) Check and adjust engine valve clearance every 800 hours of operation. See Engine Manual for details. Page Jaden Kanga – OPERATORS MANUAL... -
Page 33: Service Tasks - Hydraulics
Replace the pressure filter every 500 operating hours and the return line filter cartridge every 200 operating hours. (Pressure Filter Element Part No: 16420; Return Filter Element Part No: 16442). PRESSURE FILTER RETURN LINE FILTER Jaden Kanga – OPERATORS MANUAL Page... - Page 34 NOTE: If adjustment is necessary unscrew and remove the cap lock nut and wind in the screw using a screw driver to increase the pressure or back off the screw to reduce the pressure. Refit and tighten the lock nut when adjustments are complete. Page Jaden Kanga – OPERATORS MANUAL...
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Page 35: Service Tasks - Grease Nipple
(Grease type Castrol APX T or equivalent) * The frequency for regreasing depends on the workload and the severity of the working conditions. Regreasing during the day of operation may be necessary (see ‘Daily Checks). Grease Nipples Jaden Kanga – OPERATORS MANUAL Page... -
Page 36: Service Tasks - Tyre Pressure
Tighten loose bolts, replace if worn or damaged. Battery Wear safety glasses when checking battery electrolyte Check battery electrolyte and connections every 100 operating hours. Top up with distilled water if necessary, tighten loose cable connections. Page Jaden Kanga – OPERATORS MANUAL... -
Page 37: Service Tasks - Drive Chain
SERVICE TASKS - Pivot Pins Bottom Pivot Pins Replace the four pivot pins on the attachment plate every 1000 operating hours. Part No. 10900 Part No. 10800 Part No. 10700 Jaden Kanga – OPERATORS MANUAL Page... -
Page 38: Troubleshooting
Jaden Kanga Group TROUBLESHOOTING This section contains trouble-shooting information to be used for locating and correcting problems which may develop with your KANGA Loader. Troubleshooting and maintenance information relating to the engine are contained in the Engine Manual. Boom TROUBLE... - Page 39 Boom pivot pin seized or Replace pivot pin and bushing as necessary, otherwise damaged. Grease Boom Lowers with control Worn control valve spool Repair or replace valve as required. leverin neutral Lift ram piston seal leaking Replace seals. Jaden Kanga – OPERATORS MANUAL Page...
- Page 40 Leaks may be present. Worn or broken drive shaft Inspect drive shaft or coupling. Repair or or coupling. replace as necessary. Worn or chipped pump Repair or replace pump gears as gears necessary. Page Jaden Kanga – OPERATORS MANUAL...
- Page 41 Spark plug fouled (petrol Check spark plug gap & clean or replace engines) Fuel valve closed Open valve Low battery output Recharge or replace battery. Power take-off engaged Shift power take-off lever into neutral Jaden Kanga – OPERATORS MANUAL Page...
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Page 42: Tracks
Safe Operation section of the manual. Parts DESCRIPTION PART No TRACKS ( 2 OFF ) 14307 TRACK DRIVE TYRE ( 4 OFF ) 14301 TRACK DRIVE RIM ( 4 OFF ) 14305 12704 TRACK FITTING TOOL 50206 Page Jaden Kanga – OPERATORS MANUAL... -
Page 43: Tracks Installation
13. Remove wheels from tracks INSTALLATION OF TRACKS 1. Jack up one side of the Kanga Loader with a hydraulic car jack, rated at a minimum of 1,500 kilograms 2. Place packing beneath machine to support machine in the event of jack failure 3. -
Page 44: Spare Parts
Turf Tyre 20" wide 14171 Idler Hub Series 5 12801 Turf Tyre 23" 14106 Wheel Bearing Inner 13200 Track Tyre Series 7 14301 Wheel Bearing Outer 13210 Tracks Series 7 Seal 13310 Dust Cap 13300 Page Jaden Kanga – OPERATORS MANUAL... -
Page 45: Main Frame & Arm 5, 6 & 7 Series - Assembly Drawings
Jaden Kanga Group MAIN FRAME & ARM 5, 6 & 7 SERIES - ASSEMBLY DRAWINGS Main Frame Arm 5,6&7 SERIES Jaden Kanga – OPERATORS MANUAL Page... -
Page 46: Main Frame - Parts List
Fuel Cap 22230 Pin "D" (inc. nipple, washer & nut) 10810 Fuel Line 22210 Arm Assembly 11200 Splash Plate 10150 10 Bush 11210 Axle Series 5 11700 11 Leveller Arm 11300 12 Tilt Arm 11400 Page Jaden Kanga – OPERATORS MANUAL... -
Page 47: Engine & Hydraulics 5 Series - Assembly Drawings
Jaden Kanga Group ENGINE & HYDRAULICS 5 SERIES - ASSEMBLY DRAWINGS Petrol Engine & Hydraulics Diesel Engine Jaden Kanga – OPERATORS MANUAL Page... -
Page 48: Engine & Hydraulics - Parts List
Throttle Cable 19040 20 Control Valve Bank 17400 Throttle Assembly 19029 Valve Bank Spacer 17420 Engine Cowlings 15830 Valve Bank Knobs 17270 Engine Hour Meter 21500 21 Trenching Valve 41300 Trenching Valve Mounting 41320 Bracket Page Jaden Kanga – OPERATORS MANUAL... -
Page 49: Hydraulic Connections - Series 5
1/2" 3/4"JIC Fem 45° Sw iv 1/2" BSPP Male 10040-21S Trenching Valve to Over Centre Valve (optional) 5/8" tube 3/4"JIC Nut 3/4"JIC Nut 10010-22F Reservoir Breather 1/4" M14 Male 7/16"JIC Fem Straight Sw iv Jaden Kanga – OPERATORS MANUAL Page... -
Page 50: Hydraulic Connections - Series 6
Jaden Kanga Group HYDRAULIC CONNECTIONS - Series 6 Page Jaden Kanga – OPERATORS MANUAL... -
Page 51: Hydraulic Connections - Series 7
Jaden Kanga Group HYDRAULIC CONNECTIONS - Series 7 Jaden Kanga – OPERATORS MANUAL Page... -
Page 52: Decals
Jaden Kanga Group DECALS Part No. Part No. 18547 18560 18548 18480 18594 18549 18410 18563 18430 18562 18450 18579 18460 18572 18550 18549-1 18569 18549-1 18571 18541 18500 18546 18490 18568 Page Jaden Kanga – OPERATORS MANUAL... - Page 53 Jaden Kanga Group Part No. Part No. 18594 18565 18557 18567 18558 18541 18559 18557 18564 Jaden Kanga – OPERATORS MANUAL Page...
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Page 54: How To Order Spare Parts
WEB SITE ADDRESS: www.kanga-loader.com 1. ENTER SPARE PARTS SECTION 2. SELECT REQUIRED PARTS GROUP FROM KANGA LOADER MENU 3. HOLD CURSOR OVER PART NUMBER TO DISPLAY DETAILS 4. SELECT REQUIRED PART FROM PART LIST 5. FOLLOW INSTRUCTIONS TO COMPLETE ORDER... -
Page 55: Attachments
Jaden Kanga Group attachments HYDRAULIC ATTACHMENT CONNECTIONS Kanga Loaders are fitted with hydraulic quick release couplings ( QRC ) to connect the different attachments. The QRCs are paired as male and female to ensure the hoses cannot be connected incorrectly. -
Page 56: In A Bucket
19900 Quick Release toothed Coupling male 19611 Bucket Strip, 19910 Quick Release straight Coupling female 19612 Bucket Strip, rear 19920 Dust Cover male 62205 Hydr. Cylinder 19930 Dust Cover female 60401 Pin, ram top Page Jaden Kanga – OPERATORS MANUAL... -
Page 57: Rotary Hoe (Tiller)
HYDRAULIC HOSE 81000 DRIVE CHAIN 80100 SHAFT 81100 CHAIN COVER 80200 BEARING 81700 HYDRAULIC ASSEMBLY MOTOR 80210 BEARING 30410 HYDRAULIC ADAPTOR KIT 80220 BEARING 80030 NUT & BOLT KIT HOUSING 80300 RIGHT HAND BLADE Jaden Kanga – OPERATORS MANUAL Page... -
Page 58: Standard Auger Power Head
D/C - DOUBLE CUT (TEETH BOTH SIDES) 31600 750mm D/C T/C AUGERS HAVE 3” TUNGSTEN PILOT ( P/N 32130 ) * HYDRAULIC ADAPTER KIT (P/N 30410) HAS MALE & FEMALE QUICK RELEASE COUPLINGS (QRC) & 2 x RUBBER BOOTS. Page Jaden Kanga – OPERATORS MANUAL... -
Page 59: High Torque Auger Power Head
MALE & FEMALE QUICK RELEASE COUPLINGS 31530 350 mm D/C T/C (QRC) & 2 x RUBBER BOOTS. 31570 450 mm D/C T/C 31590 600 mm D/C T/C PILOT 31600 750 mm D/C T/C PILOT Jaden Kanga – OPERATORS MANUAL Page... - Page 60 1 Pair Input Pinion 7/8” UNO x 3/4” JIC Male-Male Input Adaptor Nipple Tapered Thrust Bearing Locking Key Output Housing Gear Oil Output Shaft (51mm SQ) Spacer Ring Oil Seal Mounting Ring Gearbox Bolt Page Jaden Kanga – OPERATORS MANUAL...
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Page 61: Power Head Operating Instructions
Start the auger turning in a clockwise direction by activating the “AUX” lever downwards. Lower the auger by pushing the “ARM” lever forward. If the ground is hard the front wheels of the Kanga Loader will lift off the ground. As the auger cuts into the ground the arc of the arm travel will move it out of vertical. -
Page 62: Standard Trencher
13 DUST COVER MALE 19920 TEETH POINTED CENTRE 40781 14 DUST COVER FEMALE 19930 TEETH POINTED R/H 40790 15 U-BEAUT BRACKET 22000 31 TEETH L/H 40810 16 AUXILLARY HOSE KIT 30400 TEETH R/H 40800 Page Jaden Kanga – OPERATORS MANUAL... -
Page 63: Heavy Duty Kc Trencher
JT 5060 NOSE ROLLER WASHER TO SQ JT 5062 LARGE NOSE ROLLER COMPLETE JT 5066 DANGER BAR COMPLETE JT 5073 DANGER BAR REAR MOUNTING PLATE TO BACKING PLATE JT 5121 LEFT HAND AUGER COMPLETE Jaden Kanga – OPERATORS MANUAL Page... - Page 64 LEG MOUNT / ADJUST CONSTRUCTION COMPLETE JT 5223 LEG ADJUSTER TO LEG MOUNT BOLT & NUT JT 5225 LEG TO LEG ADJUSTER D-CLIP M10 X 70 19920 FEMALE DUST COVER 19930 MALE DUST COVER 22000 U-BEAUT BRACKET Page Jaden Kanga – OPERATORS MANUAL...
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Page 65: Kc Trencher Crumber Bar
ZC BOLT, WASHER AND NUT KCB 184 SCRAPER SHOE TO SCRAPER SKELETON PLATE ZC BOLT, WASHER & NUT KCB 185 SCRAPER SHOE TO SCRAPER SKELETON PLATE ZC NUT KCB 186 SCRAPER SHOE TO SCRAPER SKELETON PLATE ZC WASHER Jaden Kanga – OPERATORS MANUAL Page... -
Page 66: Trencher Operating Instructions
PRE-OPERATION CHECK Ensure that the trencher is securely attached to the Kanga Loader.Check that the couplings are engaged and check all joints for leaks. Tighten / repair as required. Inspect the cutting teeth, Ensure that they are in good condition and firmly attached. -
Page 67: Bucket Broom
52600 MOTOR ( MF14 ) 50200 CHAIN GUARD COVER 54100 HOOK & CHAIN 50300 SHAFT 30410 HYDRAULIC ADAPTOR 50101 SHAFT SPACER 80010 HYDRAULIC HOSE KIT 50700 SPROCKET-HYDRAULIC MOTOR 51100 BOLT KIT 50700 SPROCKET—BRUSH SHAFT Jaden Kanga – OPERATORS MANUAL Page... -
Page 68: Warranty
· Any equipment which has been altered, misused, incorrectly assembled, improperly adjusted, neglected, or damaged by accident is not covered by this warranty. · Service completed by someone other than an authorized Kanga Loader dealer is not covered by this warranty. -
Page 69: Spare Parts Warranty: 6 Months
The warranty period is for six (6) months from the delivery date and applies to only genuine spare parts. This warranty does not cover any labour, freight, incidental or consequential charges. The warranty claim will not be recognised without the return of the faulty part to Kanga Loaders Ltd and must include the loader and attachment serial number. -
Page 70: Specifications
Jaden Kanga Group specifications SPECIFICATIONS - 5 Series Page Jaden Kanga – OPERATORS MANUAL... -
Page 71: Dimensions - 6 Series
F Bucket max. reach at 45° G Dump height std bucket 45° 1075 H Angle of departure 27° I Max. roll back 47° J Bucket width 1050 K Overall length less bucket 1620 L Ground clearance Jaden Kanga – OPERATORS MANUAL Page... -
Page 72: Specifications - 6 Series
Jaden Kanga Group SPECIFICATIONS - 6 Series Page Jaden Kanga – OPERATORS MANUAL... -
Page 73: Dimensions - 6 Series
F Bucket max. reach at 45° G Dump height std bucket 45° 1125 H Angle of departure 37° I Max. roll back 47° J Bucket width 1050 K Overall length less bucket 1620 L Ground clearance 6.75 Jaden Kanga – OPERATORS MANUAL Page... -
Page 74: Specifications - 7 Series
Jaden Kanga Group SPECIFICATIONS - 7 Series Page Jaden Kanga – OPERATORS MANUAL... -
Page 75: Dimensions - 7 Series
F Bucket max. reach at 45° G Dump height std bucket 45° 1140 H Angle of departure 38° I Max. roll back 47° J Bucket width 1050 K Overall length less bucket 1620 L Ground clearance Jaden Kanga – OPERATORS MANUAL Page... -
Page 76: Appendices
Make sure the activity is supervised to ensure the documented process is being followed. The documentation should be reviewed whenever a documented activity changes or when there is a change of personnel or after an appropriate length of time. Page Jaden Kanga – OPERATORS MANUAL... - Page 77 Jaden Kanga Group Jaden Kanga – OPERATORS MANUAL Page...
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