Summary of Contents for ZIEHL-ABEGG ZETADYN 1DV Series
- Page 1 ZETADYN 1DV Control System for Elevators, High-bay Storage and Retrieval Systems, Cranes and Conveyors System Description ASK8.T-E0197 ZETADYN 1DV ZIEHL-ABEGG ZETADYN 1DV ZIEHL-ABEGG...
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Page 7: Introduction
INTRODUCTION The following equipment is described in this documentation: Controller Series ZETADYN 1DV from Serial No. 39432xxxxx/xxxx with control software as from version 3.02 It contains important information on • Controller construction • Connections • Operation • Control • Commissioning •... - Page 8 Safety information Notes The information on processes and sections of electrical equipment machines the circuitry contained in this documentation described in this documentation are designed must be regarded as such without further for use in industrial heavy current systems. They implications.
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Page 9: Table Of Contents
ZETADYN 1DV System Description Contents Page Introduction 1. ZETADYN 1DV system information - Summary..........6 Applications ......................6 Functions and features ..................6 Requirements ...................... 8 2. Mounting ......................9 Construction ....................... 9 Installing the controller ..................9 Connecting and occupation of terminals ............10 2.3.1 Mains .................... - Page 10 Contents Page 5. Commissioning ....................39 Requirements ....................39 Quick setup for mounting travels ............... 40 Setting of the "Switch off contacts" in the shaft..........41 Adjustment ......................42 Final of setting up ..................... 44 6. Service ......................45 Maintenance ..................... 45 Troubleshooting ....................
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Page 11: Zetadyn 1Dv System Information - Summary
• Passenger and goods lifts • High-bay storage and retrieval systems • Cranes and material handling plants. ZIEHL-ABEGG supplies complete AC drives with asynchronous motors, digital encoders and ZETADYN 1DV controllers. Functions and features A microprocessor controls the drive in accordance with the time and distance related programs selected by main control system. - Page 12 The logic design allows the equipment to be easily adapted to various applications. 1. Controls ZIEHL-ABEGG asynchronous motors The superior control system communicates with variable drives have two electrically separated the controller through floating inputs and windings. outputs. Time and distance related control...
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Page 13: Requirements
Requirements Ziehl-Abegg provides you with an optimally tuned D.C. drive with asynchronous motor, digital speed transmitter and controller ZETADYN 1DV. If you only purchase the controller - for example when retrofitting an old installation - please observe the following. Motorselection:... -
Page 14: Mounting
The control unit with a two-line illuminated LCD display, p.b. panel and the RS 232 C interface are flush- fitted in the front panel. All connection terminals are not covered so that it is not necessary to remove the front plate. ZETADYN 1DV ZIEHL-ABEGG ZETADYN 1DV ZIEHL-ABEGG Figure 2.1 Controller ZETADYN 1DV Installing the controller For the ambiance of the device, the conditions mentioned in appendix A1 "Technical Data"... -
Page 15: Connecting And Occupation Of Terminals
Connecting and occupation of terminals The controller must be connected up in accordance with the wiring diagram (see Appendix A8) Control cables must be separated from power cables. All controller inputs and outputs are floating, suitable for relay controls or memory programmable controls and carried through screw terminal connections. -
Page 16: Motor
2.3.2 Motor Connect terminals on the control unit and the ZIEHL-ABEGG motor with the same coding (see figure 2.3). "U1-V1-W1" AC winding AC winding in the motor terminal box is marked "2U1-2V1-2W1". "F1-F2" DC winding "ET1-ET5" Encoder Connection of the ZIEHL-ABEGG-encoder. Use a five-core, screened cable. The correct connection of the monitor has to be ensured. -
Page 17: Control Inputs
2.3.3 Control inputs The inputs are coupled optically. For selecting the inputs there are two possibilities (figure 2.4): a) By means of a potential-free contact, the higher control links the terminal of the control voltage "U0" to the corresponding input. b) The higher control feeds an external voltage of +24V to the input. -
Page 18: Control Outputs
2.3.4 Control outputs The relay outputs are in the form of floating change-over contacts or NO contacts. The special contacts "SK1"-"SK3" can be programmed in the menu /INTERFACES in another way than in the factory setting and can be assigned with other functions. In this menu, it is also possible to invert the function of "RB". -
Page 19: Control And Controller Functions
Control and controller functions The functional equipment of the controller ZETADYN 1DV makes it possible to adapt to the various applications. In the following, we give a short description of the factory presetting. 3.1 gives a general description of the control of the controller. 3.2 gives a detailed description of specific functions of the device. -
Page 20: Controlling Of Zetadyn 1Dv
Controlling of ZETADYN 1DV Figure 3.1 shows control of a simple travel between two stops, referred to as NORMAL TRAVEL. Please observe that the wiring plan shown in appendix A8 is met by the control. const. speed start deceleration acceleration const. -
Page 21: Description Of Controller Functions
Description of controller functions 3.2.1 Switching on and off The controller switches itself on when the main When the supply voltage of the controller board voltage is applied to the controller circuit board. is switched off, all relay outputs open without All three mains phases must be switched on delay. -
Page 22: Distance-Controlled Deceleration - Arch Travel
3.2.3 Distance-controlled deceleration - Arch travel times (see illustration 3.4), independent from In case of decelerating runs, the path dependent the speed achieved at the decelerating point deceleration is carried out by the driving (4). commands V3 and V2 according to the positioning speed V1. -
Page 23: Time Based Deceleration
3.2.4 Time based deceleration Except the decelerating transfers from After switching off the current speed setting, the control device decelerates depending on the "V3" to "V1" and time up to the highest speed still controlled and "V2" to "V1" according to the deceleration set with rounded out transfers. -
Page 24: Normal Slow Down
3.2.6 Normal slow down The main control system no longer activates the brake - MB" so that the spring-loaded safety inputs speed "V_" or direction preset "RV_". The brake engages at the same moment as that at controller decelerates down to a standstill in which the speed 0 is reached. -
Page 25: Readjustment
3.2.8 Readjustment For the readjustment of the correction of the (normal stop), the mechanical brake "MB" elongation of a rope when discharging the cabin, engages without delay. the driving command "V_Z" is triggered. In order to avoid oscillations, the control should For safety reasons, the control device ignores all wait a certain time until the rope is put at rest other speed settings when triggering the input... -
Page 26: Short Travel
3.2.10 Short travel Use: Control: (see figure 3.11). SHORT TRAVEL program offers When triggering the controller release RF, the advantages if the final speed (V3 and V2) driving command V1, an additional input ZE3 cannot be activated when travelling between two and the direction set RV1/2, the drive is carrying very close stopping points. -
Page 27: Troubles
3.2.11 Troubles The control device controls The main control system must close the spring- - the mains voltage (phase sequence, - outage) loaded safety brake and open the main - the speed contactor "K0". - the heat sink temperature - the encoder signals If an error occurs during running, the drive is - the motor start-up delayed because of the braking torque of the... -
Page 28: To Ensure Safe Operation Of The Controller
3.3 To ensure safe operation of the controller Basically, electronic equipment is not failure-proof. The user is responsible for ensuring that the drive is in a safe condition in the case of controller failure. It is essential to observe the following three instructions: The spring-loaded safety brake must be operated without delay through the relay "MB". -
Page 29: Operation And Settings
Operation and settings The user can easily adapt the controller to any The parameter menu structure is the same for particular job. The system can be commissioned both communication methods. and operated by either of the following two very The parameters set can be protected against simple methods: unintentional or unauthorized change by means of a password (numbers ranging vom 1 to... - Page 30 LCD display: If no changing-over to the setting field is effected, the input is already protected by a password (see 4.3.8). ZIEHL-ABEGG ZETADYN 1DV 7. It is possible to change the value by means of the key [↓] or [↑].
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Page 31: Remote Operation With Pc And Zetamon Software
Remote operation with PC and ZETAMON software The following facilities are available to the operator using a PC and the specially developed ZIEHL- ABEGG ZETAMON software: - setting all parameters, - commissioning the drive, - evaluating, protecting and copying travel diagrams and data records, and - measuring the controller parameters, travel diagrams and signals. -
Page 32: Summary Of Parameters
Summary of parameters The parameters are divided into menus (see figure 4.4). Only the four stressed menus are important for commissioning . Prior to the first run, it is necessary to put in the installation data in the menu "INSTALLATION" . If the parameter AUTO is selected in this menu, the parameters are preset according to the installation data. -
Page 33: The Menu "Monitor
4.3.1 The menu "MONITOR" Contents: Menu "Monitor" shows the state of the control inputs and outputs. An active control signal is indicated with a "Beam spot". In addition, the controlled sizes actual speed value and nominal speed value as well as the controller output are indicated. MONITOR **************** Indication of the inputs triggered in the automatic operation. -
Page 34: The Menu "Distances & Times
4.3.2 The menu "DISTANCES & TIMES" Contents: In menu "Distances & Times", measured and calculated DIST. & TIMES values are indicated. ************************** S_GES 0.00 m Total distance driven of the last run Total distance 0.00 m Measured distances at constant speed with "V_1", "V_2" and "V_3". Dist. -
Page 35: The Menu "Statistic
4.3.3 The menu "STATISTIC" Contents: In menu "Statistics", statistic data are shown and an error list is kept. The data are preserved after having switched off the control device. STATISTIC ********************** STATO Error list Error-List: Indication of the total working hours STAT1 100.50h Operating hours total... -
Page 36: The Menu "Travelling
4.3.4 The menu "TRAVELLING" Contents: In menu "TRAVELLING", the running speeds are set. When putting theses data in, you have to pay attention to the fact that V1 < V2 < V3. TRAVELLING ************************** 0.050 m/s Positioning speed V_1. Positioning speed 0.80 m/s If necessary, intermediate speed for normal operation. -
Page 37: The Menu "Accelerating
4.3.5 The menu "ACCELERATING" Contents: In menu "Accelerate", the acceleration ramp is defined. In addition, it is possible to optimize the start-up reaction. ACCELERATING Accelerating ************************** R_POS2 A_POS 0.70 m/s2 >Acceleration A_POS R_POS1 40 % R_POS1 >Rounding1 inputs R_POS2 50 % >Rounding 2 T_VB 100 ms... -
Page 38: The Menu "Decelerating
4.3.6 Menu "DECELERATING" Contents: In menu "Decelerating", the decelerating ramp is defined. In addition, it is possible to optimize the positioning reaction. DECELERATING ************************** R_NEG1 A_NEG 0.70 m/s2 >Deceleration A_NEG R_NEG1 60 % S _DI3 >Rounding 1 R_NEG2 R_NEG2 90 % V_BR >Rounding 2 V_BR... -
Page 39: The Menu "Operating
4.3.8 The menu "OPERATING" Contents: In menu "Operating", it is possible to change the national language, to allocate a password and to carry out an additional parameter saving. OPERATING ********************** LASP ENGLISH LASP Selection of the national language >Language -Deutsch -English PW_E . -
Page 40: The Menu "Installation
4.3.9 The menu "INSTALLATION" Contents: In menu "INSTALLATION", values depending on the installation have to be put in once prior to the first travel. INSTALLATION ************************ ELEVATOR >Installation type N_NENN 1380 min-1 >Nominal speed of motor Direct ? V_NENN 1.20 m/s [YES] [NO] >Nominal travel speed... - Page 41 In case of the setting "EXTERNAL", the parameter G_AUF with which it is possible to set any transmitter resolution ranging from 64 to 1024 pulses/revolution is faded in after this parameter. G_AUF 1024 Encoder resolution AUTO Automatic parameter pre-assignment: - OFF no effect - ON The parameters in /TRAVELLING, /ACCELERATING and / DECELERATING are preassigned once according to the type of installation, nominal speed and nominal...
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Page 42: The Menu "Interfaces
4.3.10 The menu "INTERFACES" Contents: In menu "Interfaces", it is possible to change the factory functions of the programmable inputs and outputs. Function of the additional input "ZE3" INTERFACES - V_ZE3 The input is used for selecting the speed V_ZE3. ************************** The speed "V_ZE3"... -
Page 43: The Menu "Za-Intern
4.3.11 The menu "ZA-INTERN" Contents: In menu "ZA-Intern", controller internal settings are stored. Changes are only to be made on consultation with the manufacturer. ZA-INTERN ********************** Error suppression: Control functions: Start-Opti.: Stop-Opti.: Controller: ---------------------------- ---------------------------- ---------------------------- ---------------------------- ---------------------------- MASK1 T_GUE 2.0s ANF_D HALT... -
Page 44: Commissioning
Commissioning Requirements When commissioning the device locally, no measuring instruments are required. Before starting the commissioning, the following points have to be checked: 1. The control device is installed and connected according to this description. 2. The operation of the device and the adjustment possibilities are well-known. 3. -
Page 45: Quick Setup For Mounting Travels
Quick setup for mounting travels The control device is preset by the factory. In case an encoder with a resolution of 1024 pulses/revolution is connected, it is possible to immediately carry out a controlled drive. Experience has shown that changes are effected by third parties when the control device is installed in the control cabinet and when tests are carried out outside the location. -
Page 46: Setting Of The "Switch Off Contacts" In The Shaft
Setting of the "Switch off contacts" in the shaft Disconnecting tags for the high running speed "V3" There are two possibilities to determine the length of the required brake path. b) The length of the brake path can also be s [m] 0.5 m/s2 read directly at the control device. -
Page 47: Adjustment
5.4 Adjustment Checking the controller reaction - Control run on several floors - Observe the indications actual speed, nominal speed and the controller output CO in menu "Monitor". • Real and programmed speed have to be the same N_REAL 300min-1 •... - Page 48 Unlike the AUTO pre-assignment, the running roundings R_POS2 and R_NEG as large as curve can be changed by means of the possible. parameters shown in figure 5.4. ? Parameter /Controller/DYN Reference if the decelerating distance has to be The elevator has to work in the setting range of reduced: 70 to 100 %.
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Page 49: Final Of Setting Up
Elevator Lifting gear • • • • Elevator with a good installation First of all check whether the drive moves efficiency, upward if RV1 is triggered. If not, exchange the i.e. when the cabin is empty and the brake is connection of RV1 and RV2 and change the manually opened, the cabin automatically direction of the motor /INSTALLATION/MO_DR. -
Page 50: Service
In order to save costs and money for queries, the questions in appendix A9 have to be answered before phoning the ZIEHL-ABEGG HOTLINE Repair When removing the front plate of the control recommended to have a control device of the device, the warranty period granted by the biggest construction on stock. - Page 51 APPENDIX Technical data Denotation of controller types Dimension sheet Errorlist Error tracing plan Accessories Changes and new functions Schematic diagram HOTLINE-NOTIC A10 Setting data card...
- Page 52 Technical data Denotation of controller ZETADYN 1DV0xx Nominal mains voltage 230 / 400 / 500 (absolute +15/-10%) Mains frequency 50/60 (automatic change-over) Nomiminal current Maximum operation current for 5 sec. 4* Rated current operational ambiant temperature °C 0 bis 45 storing and transportation temperature °C -20 bis 60...
- Page 53 50/60 Hz, 16A, IP 00 060 : 60A Teile-Nr.: 00156006 080 : 80A Fert.-Nr.: 39135001/0001 090 : 90A ZIEHL-ABEGG Voltage-regulated Figure A2.1 Type key Figure A2.2 Controller data plate Dimension sheet Installation clearances: At least 30mm at the sides At least 60mm at the top and bottom...
- Page 54 Errorlist If troubles occur the controller cuts the current travel program. The display starts flashing and a short message will be displayed with number including a hint to possible causes. ->Press any key to delete the error message. All messages are stored in the error list /STATISTICS/STAT0 . Individual monitoring functions can be blocked in menu /ZA_INTERN by means of the parameters MASK 1 to 3.
- Page 55 EEPROM error Parameter storage defective. Contact ZIEHL-ABEGG EEPROM cleared The entire parameter storage has been erased and overwritten with the factory setting. The message must only appear when the controller software has been replaced with different release numbers. R_NEG too large The upper limit of the range is achieved.
- Page 56 Error tracing plan During commissioning, error messages can be caused by basic connection of triggering errors. Therefore, please check the following four points. Condition for a controlled operation: Are the board of the controller board as well as the power stage connected to the same phases? Is the correct encoder type adjusted in menu /INSTALLATION/GEBER ? Conditions so that the control device is able to control start-up and stopping without jerk: Is the spring-loaded safety brake switched on and off without delay by means of the relay "MB"?
- Page 57 Press [P]. Wait 1 minute. Switch the controller off for a short time. Ja = Taste [P] Parameter storage defective. EEPROM-error Contact ZIEHL-ABEGG a) Mechanical brake has been manually opened. 34 Travel with brake b) Error in the control device: Drive starts moving although the contact "MB" is open.
- Page 58 A5.2 Drive does not start running - Spring-loaded safety brake does not open. - Main contactor does not switch on. Error No. 2,7,15-19,22-25 Range limit for parameters is achieved: 30 and 31 - Change the parameter value according to the reference. Driving command has been fed although one parameter has still been changed.
- Page 59 A5.6 Checking the encoder • Is the encoder connected in the way shown in the connection proposal A8? Should external encoders be connected, you have to check whether the technical data are met. • Is the monitor connected in the right way? •...
- Page 60 Accessories Radio interference filter Radio interference filter for controller ZETADYN 1DVxxxN2 and 1DVxxxN4 (230V-mains, 400V-mains) Radio interference filter for controller 1DVxxN5 (500V-mains) upon request. Type Converter Radio interference Article-No. filter ZETADYN 1DV016N4 FEF025 357101 ZETADYN 1DV025N4 FEF045 357102 ZETADYN 1DV040N4 FEF090 357103 ZETADYN 1DV060N4...
- Page 61 Encoder ET 3R-1024 The ZIEHL-ABEGG encoder ET 3R-1024 is designed with a quill shaft for direct mounting on the controlled motor . The second motor shaft is still available. The encoder features contactless operation free of wear. The encoder connected to the controller ZETADYN 1DV produces two rectangular signals with 1024 pulses per revolution each at 24 Vss (centre zero).
- Page 62 Changes and new functions Control devices starting with the manufacturing number 3942xxx with the software release 3.0 have the following differences compared with previous devices. Changes: • When connecting the control device, it is no longer necessary to remove the front plate. •...
- Page 64 HOTLINE-NOTIC Please check.: Tel.: +49 (0) 79 40-16-308 Fax: +49 (0) 79 40-16-2 00 Location: ................Controller-Type: ZETADYN 1DV ......... Fert.-Nr.: ......... ( see Controller data plate) State of the O New building installation O Renovation/Rebuilding O Installation already working without troubles since......O Commissioning - Assembly operation O Commissioning - Automatic operation Installation type...
- Page 67 Technical assistance for commissioning: Telephone +49 (0) 79 40 / 16-3 08 Telefax +49 (0) 79 40 / 16-2 49 Ziehl-Abegg AG Heinz-Ziehl-Straße D-74653 Künzelsau Postfach 11 65 D-74641 Künzelsau Telephone +49 (0) 79 40 / 16-3 74 (Sales department)
- Page 68 Nominal current 016 : 16A 025 : 25A 040 : 40A 060 : 60A 080 : 80A 090 : 90A Voltage-regulated Ziehl-Abegg AG Tel.: +49 (0) 7940 16-0 Heinz-Ziehl-Straße Fax: +49 (0) 7940 16-249 D-74653 Künzelsau info@ziehl-abegg.de http://www.ziehl-abegg.de TIA00_26 (18.02.02)
- Page 69 Control department: Sales department: Tel.: +49 (0) 7940 16-308 Tel.: +49 (0) 7940 16-246 Fax: +49 (0) 7940 16-200 Fax: +49 (0) 7940 16-249 e-mail: hotline.ra@ziehl-abegg.de Ziehl-Abegg AG Tel.: +49 (0) 7940 16-0 Heinz-Ziehl-Straße Fax: +49 (0) 7940 16-249 D-74653 Künzelsau info@ziehl-abegg.de...
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