Download Print this page

Wald Black Bison Sports Series Installation Manual

Mercedes benz g-class (w463)

Advertisement

Quick Links

Mercedes Benz
THANK YOU FOR PURCHASING. THIS IS THE INSTALLATION MANUAL OF WALD FRONT BUMPER FOR MERCEDES-BENZ W463 G-CLASS.
PLEASE READ THIS MANUAL CAREFULLY BEFORE THE INSTALLATION.
※ NO RETURNS CAN BE ACCEPTED BECAUSE OF IMPROPER INSTALLATION OR PAINTING.
※ CHECK THE FITMENT, AND ADJUST ALL THE DETAILS BEFORE PAINTING.
■ We assume no responsibility for any damage resulting from improper installation, painting, 
    modification and any cut wound in unsealing. 
■ Contact the car dealer when you have any question in removing OEM parts.
ATTENTION
■ During all the installation process, use parking brake and stop the engine completely.
■ Use rasps or sandpapers to fit the products to the body if there is an individual difference.
■ The product is made of FRP. Handle with care. Do not give the excessive force. 
    Gradually fix the bolts and nuts by checking the fitment and balance of the installation.
■ Check the fitment, and adjust all the details of the fitment steady and proper. 
    Please check the fitment and all the details regularly, fix the bolts and nuts as necessary.
■ The instruction of painting is just our recommendation, please paint it as you like.
※ PLEASE BE AWARE OF:
■ You may lose the warranty and all the services from the car maker, because of replacing OEM parts.
■ Reduced road clearance may cause inconvenience in using parking curbs and garage jack.
■ FRP, ABS and PPE products are slightly weaker than OEM parts in crashes.
■ The product may not match the body and OEM color perfectly.
FRONT BUMPER & FRONT GRILLE
MBMANUALS.COM
【BEFORE PAINTING】
1) Remove OEM front bumper according to the Mercedes-Benz service manual.
※Use the bracket (sold separately) to fix OEM intercooler to the body only for Turbo Model.
2) Relocate all the necessary OEM parts and WALD Front Grille to WALD Front Bumper.
※ Adjust the details of WALD Front Bumper to fit the body by rasps or sandpapers.
3) Paint WALD Front Bumper and Front Grille according to the picture.
【AFTER PAINTING】
4) Install the attached meshes to WALD Front Bumper and Front Grille with caulking glue.
5) Fix the attached LED lamps and WALD Front Grille to WALD Front Bumper.
※ Adjust optical axis, and make sure the LED lamps are fine to work before the installation.
6) Temporarily fix the attached rubber moldings to WALD Front Bumper.
7) Check all the balance of the location and fitting,then tighten all the OEM and attached bolts.
8) Cut the pins on the back of OEM front grille emblem,
  and use the caulking glue to fix it on WALD Front Grille.
※ Leave it till completely fixed.
■WALD SHOWCAR IS PAINTED LIKE THE PICTURE (STEP 3)
Make clear coating for the carbon parts
ATTACHED MESH
of WALD Front Bumper.
■HOW TO INSTALL THE ATTACHED MESHES
  (STEP 4)
Use pins and caulking glue to install
the attached meshes to WALD Front Bumper
from the rear.
※Paint the inside of the ducts and pins in black.
ATTENTION
※  MORE THAN 2 TECHNICIANS ARE NECESSARY IN THIS WORK. 
 
DURING ALL THE INSTALLATION PROCESS, PLEASE BE CAREFUL NOT TO DAMAGE THE BODY.
※  ADJUST ALL THE DETAILS OF OUR PRODUCTS TO FIT ON A CAR PERFECTLY.
WALD. INTERNATIONAL
ADD: 10-13 KYOGUCHI-CHO, TAKATSUKI, OSAKA, JAPAN
G-class
■HOW TO FIX OEM INTERCOOLER TO THE BODY (Step 1)
INTERCOOLER
OEM BOLTS
MATTE BLACK
OEM EMBLEM
※Cut the pins on the back.
(W463)
Please purchase double sided tape, 
primer and caulking glue at 
auto accessory shop or hardware store.
Completely degrease and paint primer on all 
the installation positions to enhance the viscidity 
of double sided tape.
Use dryer to warm double sided tape to enhance 
the viscidity in low temperature.
Keep the car in a dry condition more than 
24 hours after gluing. 
Do not wash the car during this time.
OEM PLASTIC NUT
BRACKET
OEM NUT
BRACKET (SOLD SEPARATELY)
OEM BOLTS
※Fix OEM bolts with the OEM fixture.
WALD FRONT GRILLE
※Use the attached bolts (M6 x 12)
  to fix from the rear of WALD Front Bumper.
ZIP: 569-0072 TEL: (81)-72-673-3000 FAX: (81)-72-673-3003
INSTALLATION MANUAL
PARTS  
FRONT BUMPER
FRONT BUMPER
FRONT GRILLE
MESHES FOR FRONT BUMPER
MESH FOR FRONT GRILLE
LED LAMP KIT
RUBBER MOLDING
BOLTS (M6 x 12)
RUBBER WASHERS
Use caulking glue
to fill the gap
between the product
and the body.
ATTACHED
RUBBER MOLDING
ATTACHED BOLTS (M6 x 12) & RUBBER WASHERS
※Fix WALD Over Fender and Front Bumper together.
OEM BOLTS
※Fix OEM bolts through the attached brackets
  on WALD Front Bumper.
Recommend to paint protective coating
on the back side of WALD Over Fender.
ATTACHED LED LAMP
QUANTITIES
1
1
1 SET
1
1 SET
1 SET
14
6
2013/04

Advertisement

loading

Summary of Contents for Wald Black Bison Sports Series

  • Page 1 2) Relocate all the necessary OEM parts and WALD Front Grille to WALD Front Bumper. INTERCOOLER ※ Adjust the details of WALD Front Bumper to fit the body by rasps or sandpapers. BRACKET 3) Paint WALD Front Bumper and Front Grille according to the picture.
  • Page 2: Rear Bumper

    WALD Rear Bumper with OEM bolts ATTACHED BOLTS (M6 x 12) & Cut the     part according to ※ Adjust the details of WALD Rear Bumper to fit the body by rasps or sandpapers. and attached Nuts (M8). RUBBER WASHERS WALD Rear Bumper.
  • Page 3 2)Temporarily install the attached LED lamps according [ AS DAYLIGHT ] (Inside of WALD Head Light Cover)   to the guide-wall on WALD Head Light Cover. ※Adjust the details of WALD Head Light Cover to fit the LED LAMP IGNITION  attached LED lamps by rasps or sandpapers.
  • Page 4 LED LAMP RELAY (Face of the lens) BLUE POSITION LAMP ※ WALD SHOWCAR IS PAINTED LIKE THE PICTURE ATTACHED BOLTS (M5 x 15)   (STEP 4) ※Insulate OEM fog lamp harness. Fix the attached LED lamps The LED attachment of WALD Show Car according to the picture.
  • Page 5 【BEFORE PAINTING】 1) Remove OEM bonnet according to the Mercedes-Benz ■HOW TO REPLACE OEM WASHER PANEL    service manual. HINGES (Replace from OEM bonnet) BONNET RELEASE LEVER   (STEP 2) (Replace from OEM bonnet) Replace OEM washer panel to WALD Bonnet. 2) Temporarily install WALD Bonnet to the body after RUBBER CUSHIONS    pre-fixing all the necessary parts. (Replace from OEM bonnet) Use OEM Clips to fix on WALD Bonnet ※Adjust the details of WALD Bonnet to fit the body  by rasps or sandpapers. OEM BONNET GRILLE 3) Paint WALD Bonnet according to the picture. OEM LEAF SPRINGS 【AFTER PAINTING】 4) Fix all the necessary parts to WALD Bonnet, ATTACHED BOLTS   then install to the body.  (M6 x 12) 5) Tighten OEM bolts, attached bolts and nuts after ATTACHED NUT   checking the balance.
  • Page 6 1) Remove OEM over fender according to the Mercedes-Benz service manual. ATTACHED INNER PANELS (STEP 2) 2) Temporarily install WALD Over Fender to the body. ※ See how to process on WALD Rear Over Fender when installing WALD Door Panel Use OEM tapping screws to connect according to the picture.
  • Page 7 ■ You may lose the warranty and all the services from the car maker, because of replacing OEM parts. Do not wash the car during this time. ■ Reduced road clearance may cause inconvenience in using parking curbs and garage jack. ■ FRP, ABS and PPE products are slightly weaker than OEM parts in crashes. ■ The product may not match the body and OEM color perfectly. MBMANUALS.COM 【BEFORE PAINTING】 1) Temporarily install WALD Roof Spoiler and Rear Gate Spoiler to the body. ※Check all the details of the fitment, then use masking Scuff and degrease the surface of  tape to mark the installation position. WALD Roof Spoiler and the body before installing. 2) Mark the installation positions on the body according to the picture,   then remove WALD Rear Gate Spoiler and Roof Spoiler. 3) Make holes on the rear gate from the rear to insert the attached tapping screws. ※Use touch up paint to make corrosion treatment on holes. 4) Remove WALD Roof Spoiler and Rear Gate Spoiler, then make holes on them. 【AFTER PAINTING】 5) Use caulking glue to install WALD Rear Gate Spoiler   and Roof Spoiler to the body after completely degreasing the installation positions. 6) Fix the attached tapping screws from the rear gate ■HOW TO MAKE HOLES (STEP 3)   to install WALD Roof Spoiler.