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Summary of Contents for HIMA HIMax X-CPU 01
- Page 1 HIMax ® Manual X-CPU 01...
- Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
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Page 3: Table Of Contents
X-CPU 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements................... - Page 4 Table of Contents X-CPU 01 Product Data ......................25 Connector Board ....................26 3.6.1 Connecting Options ....................26 Start-up ..............27 Mounting ....................... 27 4.1.1 Slots Permitted for the Processor Module ............. 28 4.1.2 Mounting a Connector Board ................. 28 4.1.3 Mounting and Removing the Module..............
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Page 5: Introduction
HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 6: Formatting Conventions
1 Introduction X-CPU 01 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: Bold: To highlight important parts Names of buttons, menu functions and tabs that can be clicked and used in SILworX. Italics: System parameter and variables Literal user inputs... -
Page 7: Operating Tips
X-CPU 01 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 009 E Rev. -
Page 8: Safety
2 Safety X-CPU 01 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself. -
Page 9: Residual Risk
X-CPU 01 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system. -
Page 10: Product Description
- If faults occur: Reset the processor module to the safe state and report the CPU status Safe communication between HIMA controllers (HIMax, HIMatrix, and remote I/O modules) using the safety-related safeethernet protocol. Data is transferred using either the Ethernet interfaces of the processor module itself or using the Ethernet interfaces of a COM module. -
Page 11: Scope Of Delivery
X-CPU 01 3 Product Description Scope of Delivery The module must be installed on a suitable connector board to be able to operate. The connector board is described in Chapter 3.6. An Ethernet cable is required to connect to the PADT. -
Page 12: Structure
3 Product Description X-CPU 01 Structure The processor module is a plug-in module that is inserted into a base plate and supplied with electric power. Functional units of the module: Safety-related processor system 1oo2 System controller Ethernet switch Memory Mode switch, see Chapter 3.4.18. Indicators, see Chapter 3.4.11. -
Page 13: Safety-Related Processor System
X-CPU 01 3 Product Description 3.4.2 Safety-Related Processor System The safety-related processor module is a 1oo2 processor system. Continuous self-tests ensure safety-related operation. Characteristics: Two synchronous microprocessors Specific DDRAM memory for each microprocessor Testable hardware comparator for data buses Watchdog (WD) Gold capacitor for buffering date/time LEDs for indicating the system statuses Mode switch for configuring the module behavior when voltage is switched on... -
Page 14: Creating Events
3 Product Description X-CPU 01 Boolean Events: Changes of Boolean variables, e.g., of digital inputs. Alarm and normal state: They can be arbitrarily assigned to the variable states. Scalar Events: Exceedance of the limit values defined for a scalar variable. Scalar variables have a numeric data type e.g., INT, REAL. -
Page 15: Recording Events
X-CPU 01 3 Product Description Lower limit exceeded. Lowest limit exceeded. High limit exceeded. Highest limit exceeded. The assigned status variable becomes TRUE when the corresponding state is achieved. 3.4.7 Recording Events The processor module collects the events: created by I/O modules created by the processor module itself The processor module stores all the events in its buffer. -
Page 16: Ports In Use For Ethernet Communication
3 Product Description X-CPU 01 3.4.9 Ports in Use for Ethernet Communication UDP ports 8000: Programming and operation with SILworX 8001: Configuring the remote I/O using the PES 6010: safeethernet 123: SNTP (time synchronization between PES and remote I/O, PES and external devices) Table 4: Ports in Use... -
Page 17: Indicators
X-CPU 01 3 Product Description 3.4.11 Indicators The following figure shows the LED indicators for the processor module. These LEDs are located on the front plate, on the upper part of the module. The mode switch described in Chapter 3.4.18 is also located on the front plate of the module. Figure 4: Front View with LEDs and Mode Switch HI 801 009 E Rev. -
Page 18: Module Status Indicators
3 Product Description X-CPU 01 The LEDs indicate the operating state of the processor module. All LEDs should be considered together. The LEDs on the module are divided into six groups: Module status indicators (Run, Error, Stop, Init) Redundancy indicators (Ess, Red) System bus indicators (A, B) Maintenance indicators (Force, Test, Prog) Fault indicators (System, Field, Com) -
Page 19: Redundancy Indicators
X-CPU 01 3 Product Description 3.4.13 Redundancy Indicators Color Status Description Yellow Do not remove the module! The module is absolutely required for operating the HIMax system. Only one module is configured. Blinking1 Do not remove the module! The module is absolutely required for operating the HIMax system. -
Page 20: Maintenance Indicators
3 Product Description X-CPU 01 3.4.15 Maintenance Indicators The maintenance LEDs are labeled Maint. Color Status Description Force Yellow Forcing prepared, processor module in STOP, RUN or RUN / UP STOP Blinking1 Forcing active, processor module in RUN or OPERATE Forcing inactive Test Yellow... -
Page 21: Ethernet Indicators
X-CPU 01 3 Product Description 3.4.17 Ethernet Indicators The Ethernet LEDs are labeled Ethernet. Color Status Description Eth 1…4 Green Communication partner connected No communication detected on interface Blinking-x Communication detected on interface. Blinking1 IP address conflict detected All Ethernet LEDs are blinking No communication partner connected H/F/Col Yellow... - Page 22 3 Product Description X-CPU 01 Transition from LOCKED State to Exclusive System Operation Prerequisite: Processor module state: LOCKED The system operation is started if one of the following events occur: The position of the mode switch changes from Init to Run or Stop The user sends a command from within the PADT.
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Page 23: Monitoring The Operating Voltage
X-CPU 01 3 Product Description Overview of Switch Positions Module behavior if the module starts after switching on the operating voltage or after a fault: Switch Position Only individual processor Additional processor module module (redundant operation) Init Enters the LOCKED state with the factory settings Switch from Init to Stop Enters the STOP state Switch from Init to Run... -
Page 24: Operating System
3 Product Description X-CPU 01 NOTE Module damage due to overtemperature! The HIMax modules may only be operated in conjunction with a X-FAN 01 Fan Rack or a replacement type. 3.4.21 Operating System The operating system loaded into the CPU contains all basic functions of the HIMax programmable electronic system (PES), for example: Processing the user programs, Performing all test routines for hardware and software... -
Page 25: Product Data
X-CPU 01 3 Product Description Product Data Parameter Value Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input 1.4 A Fuse (internal) 7.5 A Microprocessor PowerPC Flash EPROM 128 MB DDRAM, NVRAM 256 MB Program memory for each user program 1023 kB Data memory for variables per user program... -
Page 26: Connector Board
X-CPU 01 Connector Board The X-CB 001 01 connector board connects the module with other HIMA controllers or with the PADT. Module and connector board form together a functional unit. The connector board contains the four ports (Eth1...Eth4) of the Ethernet switch on the processor module. -
Page 27: Start-Up
X-CPU 01 4 Start-up Start-up To start up the processor module, insert the processor module into a permissible base plate slot, see Chapter 4.1.1. If the base plate is already operating, the processor module starts and adopts the operating state set through its configuration and the mode switch position. If the base plate is not operating, connect the supply voltage. -
Page 28: Slots Permitted For The Processor Module
Table 17: Slot Positions Recommended for Processor Modules HIMA recommends to use variant 3 even if variant 1 would be possible. In doing so, the processor module can be replaced without interrupting operation. Since the operating system is designed to ensure maximum availability, other combinations are possible, but not recommended. -
Page 29: Figure 6: Inserting The Connector Board
X-CPU 01 4 Start-up To install the connector board 1. Insert the connector board into the guiding rail with the groove facing upwards (see following figure). Fit the groove into the guiding rail pin. 2. Place the connector board on the cable shield rail. 3. -
Page 30: Figure 7: Securing The Connector Board With Captive Screws
4 Start-up X-CPU 01 Figure 7: Securing the Connector Board with Captive Screws Page 30 of 52 HI 801 009 E Rev. 4.00... -
Page 31: Mounting And Removing The Module
X-CPU 01 4 Start-up 4.1.3 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller. -
Page 32: Configuring The Module In Silworx
4 Start-up X-CPU 01 Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 8: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<... - Page 33 X-CPU 01 4 Start-up Module Designation Description Name Name of the communication module. Activated: Use CPU load limit from the field Max. µP Budget Use Max. µP Budget for HH Protocol for HH Protocol [%]. Deactivated: Do not use the CPU Load limit for safeethernet. Max.
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Page 34: Table 18: Configuration Parameters
4 Start-up X-CPU 01 MAC Learning MAC Learning and ARP Aging Time are used to set how quick the Ethernet switch should learn the MAC address. The following settings are possible: Conservative (recommended): If the ARP cache already contains MAC addresses of communication partners, these are locked and cannot be replaced by other MAC addresses for at least one ARP Aging Time and a maximum of two ARP Aging Time periods. -
Page 35: Table 19: Routing Parameters
X-CPU 01 4 Start-up Routings The Routings tab contains the routing table. This table is empty if the module is new. A maximum of 8 routing entries are possible. Designation Description Name Denomination of the routing settings IP Address Target IP address of the communication partner (with direct host routing) or network address (with subnet routing). -
Page 36: Table 21: Values For Lldp
4 Start-up X-CPU 01 VLAN (Port-Based VLAN) For configuring the use of port-based VLAN. Should VLAN be supported, port-based VLAN should be off to enable each port to communicate with the other switch ports. For each port on one switch, the user can define which other ports of the switch received Ethernet frames may be sent to. -
Page 37: Configuring Events In Silworx
X-CPU 01 4 Start-up Mirroring Mirroring is used to configure whether the module should duplicate Ethernet packets on a given port such that they can be read from a device connected to that port, e.g., for test purposes. The following parameters define how a given port should work: This port does not participate to the mirroring process. -
Page 38: Table 22: Parameters For Boolean Events
4 Start-up X-CPU 01 Column Description Range of Values Name Name for the event definition; it must be unique within the Text, max. 32 resource. characters. Global variable Name of the assigned global variable (added using a drag&drop operation) Data type Data type of the global variable;... - Page 39 X-CPU 01 4 Start-up Column Description Range of Values Name Name for the event definition; it must be unique within the Text, max. 32 resource. characters Global variable Name of the assigned global variable (added using a drag&drop operation) Data type Data type of the global variable;...
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Page 40: User Program
4 Start-up X-CPU 01 Column Description Range of Values LL Alarm Priority Priority of the lowest limit; default value: 500 0...1000 LL Alarm Activated The user must confirm that the lowest limit value Checkbox activated, Acknowledgment has been exceeded (acknowledgment). deactivated Required Deactivate... - Page 41 X-CPU 01 4 Start-up Starting up Several Processor Modules If the supply voltage is connected for a HIMax system containing several processor modules, the processor modules themselves determine which processor module will start the first. The system automatically controls the start order. If the mode switch on the first processor module is in the Run position, the system starts automatically, provided that Autostart was previously configured.
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Page 42: Operation
5 Operation X-CPU 01 Operation The module is operated within a HIMax base plate. No specific monitoring is required. Handling Direct handling of the module is not foreseen. The module's user program is operated, e.g., started or stopped, from within the PADT. For more details, refer to the SILworX documentation. -
Page 43: Maintenance
6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the System Manual (HI 801 001 E) and the online help. -
Page 44: Decommissioning
7 Decommissioning X-CPU 01 Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. Page 44 of 52 HI 801 009 E Rev. 4.00... -
Page 45: Transport
X-CPU 01 8 Transport Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. HI 801 009 E Rev. -
Page 46: Disposal
X-CPU 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 46 of 52 HI 801 009 E Rev. 4.00... -
Page 47: Appendix
X-CPU 01 Appendix Appendix Application Examples These examples show how to use redundant processor modules in one and two base plates. Redundant Processor Modules in one Rack Up to four redundant X-CPU 01 modules can be used in rack 0. These modules must be plugged in to slots 3, 4, 5 and 6. -
Page 48: Figure 10: Four Redundant Processor Modules Installed In Rack 0 And Rack
Appendix X-CPU 01 Redundant Processor Modules in two Racks The redundant processor modules in use can only be distributed on racks 0 and 1. Use slots 3 and 4 respectively. Figure 10: Four Redundant Processor Modules Installed in Rack 0 and Rack 1 Page 48 of 52 HI 801 009 E Rev. -
Page 49: Glossary
X-CPU 01 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge Fieldbus... -
Page 50: Index Of Figures
Appendix X-CPU 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Mechanical Structure Figure 4: Front View with LEDs and Mode Switch Figure 5: X-CB 001 01 Connector Board Figure 6: Inserting the Connector Board Figure 7: Securing the Connector Board with Captive Screws Figure 8:... -
Page 51: Index
X-CPU 01 Appendix Index block diagram .......... 12 mode schwitch CPU cycle..........24 run ............22 diagnosis ..........42 mode switch ..........21 Ethernet indicators ....... 21 init ............21 fault indicators........20 stop............22 maintenance indicators ......20 module status indicators ......18 redundancy indicators...... - Page 52 HI 801 009 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...
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