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Danaher Motion Superior Electric SLO-SYN SS2000MD7 Installation Instructions Manual

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Danaher Motion Superior Electric SLO-SYN SS2000MD7 Installation Instructions Manual

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Summary of Contents for Danaher Motion Superior Electric SLO-SYN SS2000MD7

  • Page 1 (217) 352-9330 | Click HERE Find the Danaher Motion / Superior Electric SS2000D6 at our website:...
  • Page 2 www.DanaherMotion.com Installation Instructions ® For SLO-SYN Models SS2000MD7 & SS2000MD7-128 Translator/Drive Document Number: 400030-035 Rev K...
  • Page 3 Printed in the United States of America. NOTICE: Not for use or disclosure outside of Danaher Motion except under written agreement. All rights are reserved. No part of this book shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from the publisher.
  • Page 4 SAFETY Before installing and operating your SLO-SYN motion control product, it is extremely important that you read and understand this safety section. The SLO-SYN product will deliver years of reliable, trouble-free, safe operation if you heed the cautions and warnings as well as follow the instructions contained in this manual. Safe symbols used in this manual are: Warnings are provided to alert you to possible damage to equipment and potential electrical shock hazards to personnel.
  • Page 5 Customer Support Contact Information Danaher Motion products are available nationwide through an extensive authorized distributor network. These distributors offer literature, technical assistance and a wide range of models off the shelf for fastest possible delivery. Danaher Motion sales engineers are conveniently located to provide prompt attention to customers' needs.

  • Page 6: Table Of Contents

    Danaher Motion Superior Electric Table of Contents Table of Contents INTRODUCTION................... 1 1.1.................. 1 RODUCT EATURES QUICK START....................2 INSTALLATION .................... 3 3.1....................3 OUNTING 3.2.......... 4 ONNECTOR OCATIONS AND SSIGNMENTS 3.2.1................. 5 OTOR ONNECTIONS 3.2.2.
  • Page 7 Table of Contents Danaher Motion Superior Electric APPENDIX A: TROUBLESHOOTING ELECTRICAL INTERFERENCE... 31 SLO-SYN SS2000MD7 & SS2000MD7-128...

  • Page 8: Introduction

    Danaher Motion Superior Electric Introduction INTRODUCTION It is important that you understand how this SLO-SYN® SS2000MD7 Translator/Drive is installed and operated before you attempt to use it. We strongly recommend that you read this manual completely before proceeding with the installation of this unit.

  • Page 9: Quick Start

    Quick Start Danaher Motion Superior Electric QUICK START The following instructions are the minimum steps necessary to make your drive operational. Always disconnect the power to the unit and be certain that the "PWR ON" LED is OFF before connecting or disconnecting the motor leads.

  • Page 10: Installation

    Danaher Motion Superior Electric Installation INSTALLATION 3.1. Mounting The SLO-SYN drive is mounted by fastening its mounting brackets to a flat surface (shown below). If the Heat Sink Assembly (part number 221576-001) is mounted against a bulkhead, apply a thin coating to thermal compound between the heat sink and the mounting surface before fastening the unit in place.

  • Page 11: Connector Locations And Pin Assignments

    Installation Danaher Motion Superior Electric When selecting a mounting location, it is important to leave at least two inches (51 mm) of space around the top, bottom, and sides of the unit to allow proper airflow for cooling. It is also important to keep the drive away from obvious noise sources.

  • Page 12: Motor Connections

    Cabling from the drive to the motor should be with a shielded, twisted- pair cable. As a guideline, the wires for each motor phase should be twisted about six times per foot. Danaher Motion Superior Electric offers the following motor cable configurations. These cables have unterminated leads on both ends. Length...

  • Page 13: Motor Wiring Configurations

    Installation Danaher Motion Superior Electric 3.2.2. Motor Wiring Configurations DRIVE PIN 1 DRIVE PIN 3 BLACK DRIVE PIN 2 DRIVE PIN 4 WHITE/BLACK WHITE/RED 4-LEAD MOTORS DRIVE PIN 1 DRIVE PIN 1 WHITE/GREEN * N.C. BLACK WHITE N.C.* DRIVE PIN 2...

  • Page 14: Power Input

    Danaher Motion Superior Electric Installation 3.2.3. Power Input The DC input power is connected to pins 5 and 6 of the power connector. Pin 5 [Vm(+)] is the power supply plus (+) connection and pin 6 [Vm(-)] is the power supply minus (-) connection.
  • Page 15 Installation Danaher Motion Superior Electric Component List 5 amp or lower setting 3 amp time delay, Bussman MDA-3 or equivalent. 15 amp very fast acting, Bussman GBB-15 or equivalent. 5 Ω surge limiter, Phillips 2322-654-61508 or equivalent. 4.7 kΩ , 2 watts, ±5%.

  • Page 16: Hardware Specifications

    95% maximum, non-condensing 10,000 feet (3048 meters) maximum Altitude 4.4. Motor Compatibility Motor Types Danaher Motion Superior Electric M and KM Series Frame Sizes M Series M061 (NEMA 23D) through M092 (NEMA 34) KM Series KML060 (NEMA 23) through KML093 (NEMA 34)
  • Page 17 Hardware Specifications Danaher Motion Superior Electric MOTORS FOR USE WITH THE SS2000MD7 TRANSLATOR/DRIVE Current Power Supply Current Setting Standstill Maximum Motor Winding Connection (amperes) (ADC) (ADC) M061 Series M062 Series M062 Parallel M063 Series M063 Parallel M091 Series M091 Parallel...

  • Page 18: Current Settings

    Danaher Motion Superior Electric Hardware Specifications 4.5. Current Settings The proper current setting for each motor is shown on the individual torque vs. speed curve. Use this current level to obtain the torque shown. The access hole for the switches that set the motor current level is located on the back of the unit (see next figure).

  • Page 19: Signal Specifications

    Hardware Specifications Danaher Motion Superior Electric 4.7. Signal Specifications 4.7.1. Connector Pin Assignments All connections are made via the 5-pin connector, part number 221536-005. Assignment OPTO PULSE RDCE 4.7.2. Signal Descriptions OPTO Opto-Isolator Supply User supplied power for the opto-isolators.

  • Page 20: Level Requirements

    Danaher Motion Superior Electric Hardware Specifications 4.7.3. Level Requirements OPTO Voltage (VDC) 4.5 to 6.0 Current 16 mA per signal used Other Signals Voltage 0.8 VDC 0.0 VDC High OPTO OPTO – 1 volt Current 16 mA High 0.2 mA 4.7.4.
  • Page 21 Hardware Specifications Danaher Motion Superior Electric Suggested Methods For Control Interface OPTO IN 12 VDC, 16 mA PER SIGNAL 560 ohms PULSE CONTROL SIGNAL 1/4 watt DRIVE CONTROL LOGIC COMMON OPTO IN 4.5 - 6.0 VDC, 16 mA PER SIGNAL...

  • Page 22: Indicator Lights

    Danaher Motion Superior Electric Hardware Specifications 4.8. Indicator Lights "POWER" LED, Red Lights when the drive logic power supply is present, indicating that the drive is energized. "FAULT" LED, Red Lights to indicate over current condition. This condition is a result of motor winding errors or a ground fault.

  • Page 23: Torque Versus Speed Characteristics

    Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE VERSUS SPEED CHARACTERISTICS 5.1. Motor Performance All stepper motors exhibit instability at their natural frequency and harmonics of that frequency. Typically, this instability occurs at speeds between 50 and 1000 full steps per second and, depending on the dynamic motor parameters, causes excessive velocity modulation or improper positioning.

  • Page 24: Typical Torque Versus Speed Curves

    Danaher Motion Superior Electric Torque Versus Speed Characteristics 5.2. Typical Torque Versus Speed Curves The test conditions used when obtaining the torque versus speed data are listed in the lower left-hand corner of each curve. TORQUE - oz. in. 60 VDC...
  • Page 25 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 60 VDC 30 VDC 3 AMPS 1/10 STEP 0.18 LB. IN.**2 0 (0) 1000 (5) 2000 (10) 4000 (20) 5000 (25) 3000 (15) SPEED - STEPS/SEC (RPS) M062-LE09 MOTOR, 3 AMPS SERIES CONNECTION TORQUE - oz.
  • Page 26 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 60 VDC 30 VDC 3 AMPS 1/10 STEP 0.18 LB. IN.**2 0 (0) 400 (2) 800 (4) 1600 (8) 2000 (10) 1200 (6) SPEED - STEPS/SEC (RPS) M063-LE09 MOTOR, 3 AMPS SERIES CONNECTION TORQUE - oz.
  • Page 27 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 60 VDC 30 VDC 4 AMPS 1/10 STEP 0.22 LB. IN.**2 0 (0) 1000 (5) 2000 (10) 4000 (20) 5000 (25) 3000 (15) SPEED - STEPS/SEC (RPS) M091-FD8009 or M091-FD8109 MOTOR, 4 AMPS SERIES CONNECTION TORQUE - oz.
  • Page 28 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 60 VDC 30 VDC 4 AMPS 1/10 STEP 0.22 LB. IN.**2 0 (0) 200 (1) 400 (2) 800 (4) 1000 (5) 600 (3) SPEED - STEPS/SEC (RPS) M092-FD8009 or M092-FD8109 MOTOR, 4 AMPS SERIES CONNECTION TORQUE - oz.
  • Page 29 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 60 VDC 5 AMPS 30 VDC 1/10 STEP 0.54 LB. IN.**2 0 (0) 1000 (5) 2000 (10) 4000 (20) 5000 (25) 3000 (15) SPEED - STEPS/SEC (RPS) M093-FD8114 or M093-FD8014 MOTOR, 5 AMPS SERIES CONNECTION TORQUE - oz.
  • Page 30 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 56.50 42.37 60 V 28.25 30 V 14.12 3 AMPS 1/10 STEP 0.07 LB. IN.**2 0 (0) 2000 (10) 4000 (20) 8000 (40) 10000 (50) 6000 (30) SPEED - STEPS/SEC [1.8° - 200 Pulses/Rev] (RPS) KML060F05 MOTOR, 3 Amp TORQUE - oz.
  • Page 31 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 105.9 70.62 60 V 35.31 30 V 3 AMPS 1/10 STEP 1.137 LB. IN.**2 0 (0) 2000 (10) 4000 (20) 8000 (40) 10000 (50) 6000 (30) SPEED - STEPS/SEC [1.8° - 200 Pulses/Rev] (RPS) KML061F05 MOTOR, 3 Amp TORQUE - oz.
  • Page 32 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 141.2 105.9 60 V 70.62 35.31 30 V 6 AMPS 1/10 STEP 1.170 LB. IN.**2 0 (0) 2000 (10) 4000 (20) 8000 (40) 10000 (50) 6000 (30) SPEED - STEPS/SEC [1.8° - 200 Pulses/Rev] KML062F13 MOTOR, 6 Amp TORQUE - oz.
  • Page 33 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 211.9 176.6 141.2 60 V 105.9 70.62 30 V 35.31 7 AMPS 1/10 STEP 1.170 LB. IN.**2 0 (0) 2000 (10) 4000 (20) 8000 (40) 10000 (50) 6000 (30) SPEED - STEPS/SEC [1.8°...
  • Page 34 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 211.9 176.6 141.2 105.9 60 V 70.62 30 V 35.31 6 AMPS 1/10 STEP 1.170 LB. IN.**2 0 (0) 2000 (10) 4000 (20) 8000 (40) 10000 (50) 6000 (30) SPEED - STEPS/SEC [1.8°...
  • Page 35 Torque Versus Speed Characteristics Danaher Motion Superior Electric TORQUE - oz. in. 565.0 423.7 282.5 60 V 141.2 30 V 7 AMPS 1/10 STEP 1.298 LB. IN.**2 0 (0) 200 (1) 400 (2) 800 (4) 1000 (5) 600 (3) SPEED - STEPS/SEC [1.8° - 200 Pulses/Rev] (RPS) KML092F13 MOTOR, 7 Amp TORQUE - oz.
  • Page 36 Danaher Motion Superior Electric Torque Versus Speed Characteristics TORQUE - oz. in. 706.2 1000 565.0 423.7 60 V 282.5 141.2 7 AMPS 1/10 STEP 1.970 LB. IN.**2 30 V 0 (0) 1000 (5) 2000 (10) 4000 (20) 5000 (25) 3000 (15) SPEED - STEPS/SEC [1.8°...

  • Page 37: Troubleshooting

    Troubleshooting Danaher Motion Superior Electric 6. TROUBLESHOOTING Motors connected to this drive can develop high torque and large amounts of mechanical energy. Keep clear of the motor shaft and all parts mechanically linked to the motor shaft. Turn off all power to the drive BEFORE performing work on parts mechanically coupled to the motor.
  • Page 38 Heat sink temperature above 70°C (158°F). Restricted air flow around drive. If a malfunction occurs that cannot be corrected by making the preceding checks, contact Danaher Motion Customer Support. APPENDIX A: TROUBLESHOOTING ELECTRICAL INTERFERENCE Electrical interference problems are common with today's computer- based controls, and such problems are often difficult to diagnose and cure.
  • Page 39 WARRANTY AND LIMITATION OF LIABILITY Danaher Motion Superior Electric (the "Company") warrants to the first end user purchaser (the "purchaser") of equipment manufactured by the Company that such equipment, if new, unused and in original unopened cartons at the time of purchase, are free from defects in...

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