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Butts of Bawtry BFT1640 Quick Start Manual

Diesel injector extractor master kit

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DIESEL INJECTOR EXTRACTOR MASTER KIT BFT1640
GENERAL
These tools are designed for removing different types of injectors. This set includes internal hexagon
bits as well as deep open profile sockets which are used to dismantle injectors. Plug adaptors also
supplied for attaching to the sliding hammer.
Please read these instructions carefully taking careful notice of the operation requirements, warnings
and cautions. Use the product correctly and with care for the purpose in which it is intended. Failure
to do so may cause damage and/or personal injury and will invalidate the warranty. Please keep
instructions safe for future use.
SAFETY INSTRUCTIONS
Ensure Health and Safety, local authority and general workshop practice regulations are adhered
to when using tools.
Always use caution when working around fuel systems. The fuel in the fuel rail may be
pressurised even if the engine is not running.
These instructions are provided as a guide only.
Always refer to the vehicle manufacturer's service instructions, or a proprietary manual, to
establish the current procedure and data, also any warnings or cautions particular to the vehicle.
DO NOT use the set if any parts are missing or damaged.
DO NOT use this tool for any purpose other than that for which it is designed.
Switch off vehicle's ignition and disconnect the battery before commencing work under the bonnet.
Never lay tools on the vehicle's battery. This may short the terminals together, causing harm to
yourself, the tools, or the battery.
Operate in a well ventilated area. Do not inhale fuel vapours.
Wear approved eye protection.
Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
Keep children and other unauthorised persons away from the working area.
Keep yourself, tools, and test equipment away from hot engine parts.
Always keep a fire extinguisher close by, that is suitable for fuel electrical or chemical fires.
NEVER smoke or have open flames near vehicle.
Always relieve fuel pressure before disconnecting fuel lines from injectors.
Use a rag to coyer fuel line fittings, when connecting or disconnecting fuel lines. Avoid contact
with fuel.
Clean up ail fuel spills immediately and dispose of ail rags properly.
Maintain the tool components in good and clean condition for best and safest performance.
When work on the vehicle is finished, ensure all connections on vehicle are restored, and that
there are no tools left in the engine bay.
Replace tools in the carrying case and store in a safe, dry, childproof location.

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Summary of Contents for Butts of Bawtry BFT1640

  • Page 1 DIESEL INJECTOR EXTRACTOR MASTER KIT BFT1640 GENERAL These tools are designed for removing different types of injectors. This set includes internal hexagon bits as well as deep open profile sockets which are used to dismantle injectors. Plug adaptors also supplied for attaching to the sliding hammer.
  • Page 2 TOOLS This tool set includes also the following components: 3 different slide hammer 1,6 Kg x 160 mm - 2,7 Kg x 460 mm - 5,1 Kg x 600 mm Pulling claws with fork opening, 13.7 x 18 mm, 105 mm long - 12.7 x 19 mm, 130 mm long Slotted 6-pt 1/2"...
  • Page 3 OPERATION Use of external adaptor Use of internal adaptor Remove the electrical unit. (see A) Remove the electrical unit Position the adapter with outside thread on top of Insert and turn anti-clockwise a special hex the injector (see B) socket to remove the inner sleeve (see D). Connect sliding hammer to the adapter with outside Screw the appropriate internal adaptor (5) into thread.