Summary of Contents for Walther prazision 95813
- Page 1 Quick Guide Installation of the Tool Parking Station for Walther Tool Changing System Type 95813 / 95814 / 95815 / 95816 / 95817 / 95818 Ident-Nr. Dokument 135560...
- Page 2 1 Safety instructions To obtain warranty, all work has to be done by skilled and trained workers only! Use only original parts of WALTHER-PRÄZISION to ensure proper operation and function! The use of this guide does not release the operator from compliance with the relevant industrial safety regulations. E.g.: Ordinance on Industrial Safety, etc.
- Page 3 Parking arms: Bearing for MM1 (right) 1-91489-B-00004-36-Z02 ident no 67972 Bearing for MM1 (left) 1-91489-B-00005-36-Z02 ident no 67973 3.2 Horizontal parking 95813 / 95817 (bar guide, bearing bolts) Parking arms: Bearing right (WS) 1-91489-B-00009-36-Y10 ident no 75132 Bearing left (WS) 1-91489-B-00010-36-Y10...
- Page 4 Parking arms: Bearing left horizontal / vertical (WS) 1-91489-B-00126-36-Y10 ident no 127188 Bearing right horizontal / vertical (WS) 1-91489-B-00127-36-Y10 ident no 127189 The bearing bolts on the parking arms must be in the standard assembly variant shown (corresponds to the delivery state) 3.3 Vertical parking 95815 / 95818 standard assembly variant (rear parking) Parking arms: Bearing left horizontal / vertical (WS)
- Page 5 Special assembly variant for packing the tool in front of the parking station The bearing bolts of the parking station should be used in the special assembly variant shown below (does not correspond to the delivery state). Standard assembly variant By removing the retaining ring, it is possible to convert the bearing bolts and limiting bolts to a special assembly variant for parking the tool...
- Page 6 4 Securing, aligning, and adjusting tool parking stations. The pictures in this brief guide show examples of parking arms. These pictures are not always the same as the order. Description of the process is essential and applies to all different parking arms. 4.1 Tool parking stations without frame There are various tool parking stations without a frame, and they should be affixed to a stated customer structure.
- Page 7 4.4 Drill pictures for level settings...
- Page 8 4.5 Description in line with images 4.5.1 Step 1: Affix tool parking station with level setting to the customer structure Position the various tool parking stations (horizontal, vertical) in the appropriate locations, but do not release the tool parking station from the crane, and mark out the 4 attachment points on the ground.
- Page 9 4.5.2 Step 2: Aligning the tool parking station vertically As shown in the following pictures, determine the status of the tool parking station with a precision spirit level in both X-direction and Y-direction (horizontal and vertical). horizontal tool parking station X- direction Y- direction vertical tool parking station...
- Page 10 Groove nuts By adjusting the 4 setting screws with a SW36 spanner, the tool parking station is now aligned vertically. Adjusting the 4 setting screws and monitoring the vertical position of the tool parking station with a precision spirit level occurs as often as is necessary until the tool parking station is vertical The tool parking station can now be removed from the crane.
- Page 11 Replace spacer bush for a levelling bush Do not lose the spacer bush Insert screw with replaced levelling bushes into the locations where the screws with the spacer bushes (diagonal) were removed earlier. This applies to horizontal and vertical parking stations.
- Page 12 4.5.4 Step 4: Align tool side to the tool parking station - horizontal Insert the tool side with attached tool (not illustrated here) into the parking station. The tool side of the tool changer is now aligned in Y-direction to the parking head that was aligned earlier.
- Page 13 Torque support If the measurement is not identical at both measurement points, then the tool side must be realigned once again with the aid of torque supports. The torque supports are adjusted in length until the measurement is identical at both measurement points.
- Page 14 - vertical Perpendicularity is present if both edges of the locking ring touch the vertical edge of the Insert the tool side with triangle. attached tool (not illustrated here) Important: into the parking station The ruler must lie flush on the parking head and must not lift up on one side.
- Page 15 More than one torque support is used in the case of highly asymmetric tools. This torque support is affixed outside the parking station in the area around the customer structure. In order for the tool to be aligned across the parking station, the horizontal alignment of the tool side should also be checked and adjusted (similar to the horizontal parking station).
- Page 16 4.6 Summary of correct and incorrect alignment: INCORRECT INCORRECT CORRECT FP-side FP-side FP-side = 90° <90° >90° Tool Tool Tool INCORRECT CORRECT INCORRECT = 90° <90° >90° FP-side Tool FP-side FP-side Tool Tool INCORRECT CORRECT INCORRECT FALSCH FP-side FP-side LSCH FP-side Tool Tool...
- Page 17 5 Torque support It should be ensured that there is no torque acting on the parking arms on the side of the tool. WALTHER-PRÄZISION provides several types of torque support for this purpose: Example of welded design: Standard, bolt and bush Standard, roller can be amended by the customer...
- Page 18 5.1 Vertical parking Affixing the torque support should be done such that the coupling plane of the tool side of the changing system creates a vertical plane. Vertical parking can take place in both directions. Use a precision spirit level to check whether the milled edge of the parking head is horizontally aligned. If this is not the case then the frame must be aligned vertically as described in “Securing, aligning, and adjusting tool parking stations”.
- Page 19 6 Adjusting the opening angle of the flap cover For horizontal parking stations and for vertical parking stations, we use a vario clamp of 0-135°. The adjustment of the opening angle depends on the scope of delivery. Example for infinity variable adjustment of the opening angle between 0° and 135° of flap covers for horizontal parking stations: max.
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Page 20: Hexagon Wrench
To adjust the opening angle, open the clamp first. (The sensor for the electronic query of the opening angle displays the „open“ position.) For safety reasons, the clamp can now be separated from the power supply. Remove the protection plate at the bottom of the clamp. Adjust the desired opening angle with a hexagon wrench (5mm) via the adjustment screw. -
Page 21: Maintenance
The parking arms on the free part side must lie 100% in the parking guide. In the case of vertical parking stations check using a suitable instrument, e.g. a back square, to see whether the coupling plane of the tool side is aligned at right angles to the parking head. To do so, place the instrument on the milled edge of the parking head and determine the alignment of the coupling plane.
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