Summary of Contents for Jamesway Hatchery Disinfectant System
- Page 1 Jamesway Incubation Systems Hatchery Disinfectant Manual Installation, Operation, Maintenance and Disinfectant Usage MANHDS Revision B...
- Page 2 This book and its contents are the property of the Jamesway Incubator Company Inc. Reproduction in whole or in part, by any means, without permission of Jamesway Incubator Company Inc. is prohibited. © 2002 Jamesway Incubator Company Inc.
-
Page 3: Table Of Contents
Mounting the Electronic Controller....................11 Atomizer Positioning ........................12 Recommendations for Installation ....................12 Quick Connections ........................12 Installation in Jamesway Incubators and Hatchers .................13 The Multi-Stage Incubator ......................13 The Common Wall Hatcher ......................13 The PX Hatcher ..........................14 The Single Stage ACI Incubator or Hatcher .................15 Operation ............................16... - Page 4 Appendix A: Troubleshooting ......................25 Electronic Controller ........................25 Appendix B: Parts List ........................26 Hatchery Disinfectant System – Atomizer Unit Installation Kit ............28 Appendix C: Organisms and Surface Disinfectants ................30 General ............................30 Bacterial Organisms ........................30 Viral Organisms ..........................30 Fungal Organisms ........................30 Protozoal Organisms ........................30 Chemicals Used for Disinfecting .....................30...
-
Page 5: Introduction
A high intensity 16 x 2 digit LED display panel (8.6 bars). indicates time of day, day of zone cycle, and zone • The Hatchery Disinfectant System can be installed ON/OFF cycle setting. and operated with any brand of incubator or •... -
Page 6: Component Layout
COMPONENT LAYOUT ATCHERY ISINFECTANT YSTEM Figure 1: Component Layout – Hatchery Disinfectant System Item Part No. Part Identification 1 ..EC130 ....Electronic Programmable Controller (115 V) ..EC230 ....Electronic Programmable Controller (220 V) 2 ..PMH100 ... Dilution Tank, 60 US gal., only tank lid shown 3 .. -
Page 7: Electronic Controller Features
ELECTRONIC CONTROLLER FEATURES High Intensity LED Panel Splash Proof Key Pad Protective Housing (Fire Retardant ABS) Power input Cable 115/220 VAC, 50/60 Hz Zone 2 Cable Zone 1 Cable Figure 2: Electronic Controller Features Hatchery Disinfectant Manual... -
Page 8: Hatchery Sanitation
Surface disinfectants exhibit different levels of effec- tiveness based on the type of microorganism present. Note: Jamesway Incubator Company does not The most common of these organisms can be grouped recommend the use of any particular chemical. into four main categories: bacterial organisms, viral Using this handbook as a guide, ask the manu- organisms, fungal organisms and protozoal organisms. -
Page 9: Installation
INSTALLATION GENERAL The Hatchery Disinfectant System has been designed can also be situated in any section of the hatchery where to adapt to various hatchery layouts, from small speci- bacterial contamination is considered a problem. Fig- ality hatcheries to large scale poultry producers. The... -
Page 10: Location
If it is necessary to locate the tank several feet away garding the placement of the atomizer units in from the controller, extension cord (USC118) is avail- Jamesway machines. able (25 feet/8 metres). See page 26. Also, wherever possible, dilution tanks should be lo-... -
Page 11: The Voltage Select Switch
THE VOLTAGE SELECT SWITCH MOUNTING THE ELECTRONIC CONTROLLER Caution: Ensure the unit is unplugged before at- Mount the unit to a wall using two screws threaded tempting the Voltage Select procedure outlined through the mounting tabs on the top surface of elec- below. -
Page 12: Atomizer Positioning
ATOMIZER POSITIONING UICK ONNECTIONS Most of the tee fittings and couplers supplied are of One Electronic Controller can manage up to 50 atom- the quick disconnect variety. Simply insert the tubing izer units per zone (two zones per controller). The pump fully into the coupler end and a leak proof seal is cre- on each dilution tank can distribute disinfectant solu- ated. -
Page 13: Installation In Jamesway Incubators And Hatchers
INSTALLATION IN JAMESWAY Note: Humidity spray nozzles are generally lo- INCUBATORS AND HATCHERS cated in the air stream. Therefore, placing the at- omizers in the same vicinity will optimize their ULTI TAGE NCUBATOR position and evenly disperse the disinfectants. The Multi-Stage incubator requires only one (1) at- omizer. -
Page 14: The Px Hatcher
PX H The nozzle on the left of the duct must be located 38.25" ATCHER (972 mm) down from the roof. The centre of the noz- The PX Hatcher requires two (2) nozzles, one on ei- zle must be 0.50" (13 mm) away from the duct and ther side of the intake duct. -
Page 15: The Single Stage Aci Incubator Or Hatcher
ACI I INGLE TAGE NCUBATOR OR ATCHER The Single Stage machine requires only one (1) noz- zle. It should be centred above the ECU and directed to- wards the centre of the fans. The distance from ceiling line should be approximately 2" (50 mm). Tee Fitting Wall Fasteners Shut-off Valve - located... -
Page 16: Operation
Plug the unit’s electrical cord into a wall outlet (two or three prong receptacle, as available). Press the POWER ON/OFF switch on the keypad. On initial power up, the LED panel will display the following information: JAMESWAY next message: VERSION 1.09 next: DISINFECTANT... -
Page 17: Programming The Electronic Controller
PROGRAMMING THE ELECTRONIC CONTROLLER UTOMATED PERATION Use the following step-by-step keypad instructions to program the controller for automated operation. Power ON/OFF Functions Press Key Display Function Notes Power on/off Controller will turn off output Turning the controller ON will XX:XX:XX AM relays also activate the ON cycle for Control Off... -
Page 18: Programming Functions
ROGRAMMING UNCTIONS When programming the controller, keep the following • If all days are the same, program one day only . If in mind: only one zone is to be used, install a simulated pro- gram in the second zone – this will ensure proper •... - Page 19 Programming Functions (continued) Press Key Display Function Notes Time ON/Time OFF Press the up or down arrow key As the arrow key is pressed and ENTER TIME ON to change the SECONDS read- held, the SECONDS digits will ON: 0 SECONDS ing from 000 to 999.
-
Page 20: Reviewing The Program
EVIEWING THE ROGRAM Review Program Press Key Display Function Notes READ ON/OFF This display steps through the Press the up arrow key to ac- PROGRAM REVIEW program currently in memory celerate the program review, ZONE 1 DAY 01 until the READ ON/OFF key and the down key to move is pressed again. -
Page 21: Preventative And Corrective Maintenance
Send any component (e.g. the non corrosive pump) requir- Dilution Tank ing extensive repair to Jamesway for repair or 55 US gallon (454 L) replacement. Replace the lithium battery cell on a regular basis (every Liquid Tight Connector 2 years) to prevent program loss. -
Page 22: Atomizer (Nozzle) Inspection
ATOMIZER (NOZZLE) INSPECTION MAIN FEED LINE TEST Inspect the atomizer units on a regular basis. Inspect the 3/8" ( 9.5 mm) main feed line periodically for obstructions, cracks and/or kinks in the clear tub- With the system operating, check that the nozzles are ing. -
Page 23: Disinfectant Usage
DISINFECTANT USAGE PROPERTIES OF DISINFECTANTS The following tables illustrate • Six groups of surface disinfectants and their effec- GENERAL tiveness in killing various disease producing Numerous chemicals are used as surface disinfectants. microorganisms - Table 4. All exhibit varying properties. As a result, there are •... -
Page 24: Recommended Spray Intervals
RECOMMENDED SPRAY INTERVALS The amount of solution required will vary with differ- ent disinfectant manufacturers. Refer to the manufacturer's recommended usage of the product based on hourly discharge quantities. The following example is to be used only as a guide: Space-Saver Incubator volume- 1800 ft (51 m Disinfectant Solution: Chlorine Dioxide ( Bose... -
Page 25: Appendix A: Troubleshooting
Message on Display Panel Condition Action This message always appears No action is required as the JAMESWAY upon initial power up. The current Controller will enter into opera- VERSION 1.09 This message is also displayed. version of the software installed tion within 10 seconds. -
Page 26: Appendix B: Parts List
APPENDIX B: PARTS LIST Item Part Number Description 1 ..EC130 ....Electronic Controller 2 ..USC117-F ..Standard 18" moulded plug and moulded socket for controller 3 ..USC117-M ..Standard 18" moulded plug and moulded socket for motor 4 .. - Page 27 Figure 17: Exploded Parts Diagram – Hatchery Disinfectant System Hatchery Disinfectant Manual...
-
Page 28: Hatchery Disinfectant System - Atomizer Unit Installation Kit
HATCHERY DISINFECTANT SYSTEM – ATOMIZER UNIT INSTALLATION KIT (Based on the total number of atomizers required for all machines) Part Number Kit Description Quantity Ordered JH010-115 ....10 Atomizer Unit Accessory Kit – 115 V operation JH010-220 ....10 Atomizer Unit Accessory Kit – 220 V operation JH020-115 .... - Page 29 Part Number Options - Extra to Standard Kit Quantity Quantity Ordered EC130 ......Electronic Disinfectant Controller (115 V, 60 Hz) or EC230 ..... Electronic Disinfectant Controller (220 V, 50 Hz) BP710–115 ....Motor and Pump (115 V, 60 Hz) or BP710–220 ..... Motor and Pump (220 V, 50 Hz) PMH100 ......
-
Page 30: Appendix C: Organisms And Surface Disinfectants
APPENDIX C: ing the quiescent life stages, which in themselves vary and generally represent the most resistant phase of the ORGANISMS AND SURFACE organisms’ lives. DISINFECTANTS There are few surface disinfectants specific for proto- zoal organisms affecting poultry. Even though several The following unabridged text (pages 27 to 29) is taken chemical compounds are applicable, their concentra- directly from the Commercial Chicken Production... -
Page 31: Phenol Coefficient
with them. They are compatible with anionics (charged ganic material to form stable compounds, and there- ionic compounds) and are more active in an alkaline fore reduces the free chlorine in solution. pH because of their greater solubility. Their action is Chlorine is effective against bacteria and fungi, and rapid. -
Page 32: Glossary
GLOSSARY ABBREVIATIONS Atomizer Unit: A complete unit comprises one liquid ABS — Thermoset (rigid) Plastic Material tight connector, one check valve fitting and one LED — Light Emitting Diode atomizing grey mister. Brown outs: A partial power outage (not a full black out).
Need help?
Do you have a question about the Hatchery Disinfectant System and is the answer not in the manual?
Questions and answers