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Summary of Contents for SAS SAS 1E
- Page 1 SAS 1E/2E - Electrostatic Probe Unit INSTRUCTION MANUAL Unit 3 Hawksworth, Didcot, OX11 7HR, England, UK Tel: 00 44 1865 747 634 Fax: 00 44 8701 602 755 info@spiceapplications.com www.spiceapplications.com SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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Page 2: Table Of Contents
TECHNICAL SPECIFICATIONS……………………………………………… 27 WARRANTY……………………………………………………………………. 28 To obtain the best performance and reliability from this equipment it is strongly recommended to read the instruction manual thoroughly before attempting to use the equipment. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 3: Warnings Overview
It is especially important that the operators and maintenance team of the electrostatic equipment and their supervisory personnel understand the requirements for safe and proper usage of the electrostatic process. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 4: Ec Declaration Of Conformity For Machinery
Plastic Blue Acetal Copolymer EU Directive 2002/72/EC/FDA Directive 21CFR • EC No.1935/2004 All as amended, and with national implementing legislation. Established in Oxford on 1 October 1999. Peter King Managing Director SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 5: Electrostatic Introduction
Grounded product. Due to the electrostatic attraction, coating material that would normally be lost ends up on the back and sides of the target product to produce a “wrap-around” effect. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... - Page 6 • Pet food: powder & liquid enhancers onto kibbles, biscuits & chew bars • Dairy: starch onto cheese • Bakery: oil & powder coating onto cakes, burger buns, etc. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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Page 7: Product Introduction
This model is designed to create an electrostatic charge on particles which can cause misting or dusting in the environment. The SAS Electrostatic Probe unit uses the principal of applying an electrostatic charge to the airborne before escaping the coating drum. The particles once charged become negatively charged and are attracted to the nearest grounded object, this typically being the internal surface of the metal coating drum and the product being coated. -
Page 8: Installation
SAS Controller. (see page 12 - Fig 5) 11. Ensure all Earthing cables are connected and all other equipment in the application area is Grounded, including all mobile frames, within 3m (10ft) of the application area. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... - Page 9 18. For all Interconnection details of the equipment, please refer to page 9 - Fig 2 or page 10 - Fig 3 for your appropriate application. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 10 Fig 2 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 11 Fig 3 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 12 Pin 3 Earth / Ground Pin E The method of disconnection from the mains electrical supply is by removal of the mains lead plug from its respective supply socket. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 13 For the remote trigger input signal for each channel to operate, the respective Remote trigger on/off switch on the control facia, must be selected with the Red LED below illuminated (see page 15 - Fig 8, position 7). SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 14 For example, wire extension leads, as used for some domestic equipment, MUST NOT BE USED. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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Page 15: Operating Principle
OPERATING PRINCIPLE ELECTROSTATIC The SAS control power supply transforms the 110/220 Vac into an adjustable voltage operating from 3.5 to 13 Vdc. The generator head converts the 3.5 to 13 Vdc into a negative charge up to 85kV, which is transferred onto the dust cloud which is then drawn towards the grounded product being coated. - Page 16 Not required for 1E & 2E Applications Not required for 1E & 2E Applications Local on/off switch Remote trigger on/off switch Program information numbers Microamp dial (orange) Kilovolt dial (green) SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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Page 17: Start Up
The electrostatic efficiency decreases quickly when generator head and cables are dirty or damp, this will lead to poor performance. Please ensure the Generating head and cables remain dry. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 18: Static Test
400-500mm from the electrode. If no red light appears then no static field is detected. Refer to the main manual under the Troubleshooting section. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 19: Cleaning
Before switching the electrostatic back ON, please check: Check that the generator head, coating drum plus all hose and cables are completely dry. Check that all equipment within the application area is correctly installed and positioned. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 20: Servicing
After any repair and prior to turning on the power supply: a. Ensure the generator head is correctly installed and positioned onto the application unit. b. Ensure all Earth wires are in place and positively connected to ground. SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... - Page 21 Check All earthing wires are connected to the equipment and support frames including the Vibratory trays and Drum are connected correctly. Check the SAS Controller for correct operation of the Voltage & Microamp meters. Conduct an S.E.T. test to check the electrostatic effect.
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Page 22: Troubleshooting
Static Electric No earthing on the Fit earthing straps to both shocks from the vibratory trays conveyors. intake and exit vibratory conveyors: SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 23: Spare Parts
Part Number Main Control PCB CU 100-003 Power Supply CU 100-004 Air Gauges CU 100-055B Mains Pressure Regulator CU 100-002 Mains Fuse CU 100-018 Regulating Solenoid Valves CU 100-005 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... - Page 24 GH 100-080R GH 100-076 Cascade MK3 GH 100-077 Oscillator board MK3 GH 100-075 Cable Gland GH 100-072 Cable MK3 GH 100-073 Electrostatic generating head plug 4 pin Male (IP65) SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 25 The cable from SAS has 2 cores, colours and BLACK, along with an outer sheath. The outer sheath can be removed. Core colour goes to P6 and core colour BLACK goes to P7 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
- Page 26 Assembly Number : GH 200-320 Fig 13 Position Description Part Number Main Upright Support bar c/w Clamp plate GH 100-320 Back Plate GH 100-148 Horizontal Cross bar – 30mm x 600mm GH 100-321 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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Page 27: Dimensions
DIMENSIONS ELECTROSTATIC CONTROLLER Assembly Number : CU 200-124 Fig 14 GENERATOR HEAD - Powder Assembly Number: GH 200-161 Fig 15 SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020... -
Page 28: Technical Specifications
An electronic safety device, incorporated into the SAS power supply unit, automatically detects the presence of a grounded object in the vicinity of the generator head. Once this ground approaches within 10 cm / 4"... -
Page 29: Warranty
WARRANTY Dear Customer, Thank you for buying a SAS products and systems. Every care has been taken, from design to manufacture, to ensure that this product gives you complete satisfaction. Spice Application Systems Ltd guarantees that all equipment manufactured by them will be free from defective workmanship or materials for a period of 12 months or 3000 working hours, from the date of delivery of the equipment, whichever comes first. - Page 30 Unit 3 Hawksworth, Didcot, OX11 7HR, England, UK Tel: 00 44 1865 747 634 Fax: 00 44 8701 602 755 info@spiceapplications.com www.spiceapplications.com SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020...
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