Table of Contents
Advertisement
Operating Manual
GSG-NV2 with 1000 l trailer tank
This manual applies to one row and 2 rows type
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 (0) 7841 6068-0
Fax
+49 (0) 7841 6068-10
email
mail@lipco.com
Internet
http://www.lipco.com/
Cross-flow fan unit with trailer tank type GSG-NV
GSG-NV2 with 1500 l trailer tank
(one row / two rows)
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Summary of Contents for Lipco GSG-NV Series
- Page 1 Cross-flow fan unit with trailer tank type GSG-NV (one row / two rows) GSG-NV2 with 1000 l trailer tank GSG-NV2 with 1500 l trailer tank This manual applies to one row and 2 rows type LIPCO GmbH Am Fuchsgraben 5b D-77880 Sasbach Tel. +49 (0) 7841 6068-0...
- Page 2 Cross-flow fan unit type GSG-NV1 / 2 Introduction Dear Customer: Thank you for choosing a LIPCO Cross-flow fan unit with tank trailer type GSG-NV1 / 2. We are confident that you will be satisfied with our product. In order to achieve maximum performance from your new...
-
Page 3: Table Of Contents
16.2. Calculation of the required plant protection agent/spray ....37 16.3. Intervals for checking the dosing and distribution accuracy of the LIPCO GSG-NV................38 16.4. Which plant protection agents can be used in the LIPCO GSG-NV ? ... Conducting test spraying ..............39 Preparation of spraying liquid ............40 Emptying the GSG-NV after use ............ - Page 4 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Troubleshooting ................53 Storing the machine ................55 Warranty ................... 57 Functional diagram GSG-NV ............58 Electric diagram for GSG-NV ............59 Hydraulic diagram for GSG-NV ............60 Notes ....................61 EG Declaration of conformity ............
-
Page 5: Authorized Use
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Authorized use LIPCO Cross-flow fan unit with tank trailer type GSG-NV1 / 2 with recycling technology is intended for double-sided spraying of plant protection agents for vineyards, rose and berry plantations and similar cultures. -
Page 6: Warnings On The Machine
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 2. Warnings on the machine Before operating the machine, always read the oper- ating manual and comply with all safety instructions! Always shut off the motor and remove the ignition key when performing maintenance or repairs! Danger of parts being catapulted while drive unit is in operation –... -
Page 7: General Safety Regulations
There is an increased risk of accident in case of con- tact. For your safety, do not wear loose clothing or accessories (e.g. scarves)! LIPCO GSG-NV may be operated, maintained and repaired only be personnel who are specially trained and are aware of the risks involved! ... -
Page 8: Safety Information For Handling Plant Protection Agents
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Safety information for handling plant protection agents Do not use plant protection agents that tend to gum up or con- geal – they have a negative effect on spraying. Before applying heat (welding, soldering, etc.) in order to repair the tunnel spray unit or attachments that come into contact with the plant protection agent, these units must be cleaned thor-... -
Page 9: Accident Prevention
Replace- ment parts must fulfill the minimum technical specifications re- quired by the manufacturer! This is ensured only by the use of LIPCO original replacement parts! Before each use, check the trailer hitch bolts on the three-point mount and all nuts and bolts! ... -
Page 10: Construction Details Of The Gsg-Nv / Standard Equipment
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Construction details of the GSG-NV / standard equipment frame with double-coat paint RAL 6011 cross-flow fan unit width adjustment (infinitely variable / common or single action) and drawbar adjustment with hydraulic cylinder, both electrically controlled by control unit, including control box for tractor cabin ... -
Page 11: Construction Details Of The Gsg-Nv / Special Equipment
Other nozzles 2 agent-sprayer type BS 2 Advantages of LIPCO tunnel spray technology The fan design causes a higher spray concentration and there- fore a more intensive deposition of spray on the plants. ... -
Page 12: Technical Data Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 9. Technical data GSG-NV GSG-NV1 GSG-NV2 GSG-NV2 1500 l 1000 l 1500 l Tank Tank Tank Weight 1170 Required drive power Pump type AR 160 bp AR 160 bp AR 160 bp Number of fans 1.80 –... -
Page 13: Components Of Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 10. Components of GSG-NV 10.1. Filters Suction filter – mesh width 0.508 mm: The suction filter is in front of the spray liquid tank. The filter insert should be checked several times daily for dirt and cleaned, if necessary. -
Page 14: Fan Width Adjustement
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Recycling filter – mesh width 0.508 mm: The recycling filter in the return flow of the recycled spray must be checked several times daily and cleaned, if necessary. Recycling filter insert Fig. -
Page 15: Tunnel Height Adjustment
Fig. 7 Caution: Do not fill the fresh water tank with spray liquid!! Fresh water tank for cleaning the LIPCO GSG-NV after comple- tion of spraying. Do not drink out of fresh water tank!! 15 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012... - Page 16 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Hand washing tank Hand washing tank (green) on front side of spray liquid tank valve for hand washing Fig. 8 Caution: Do not fill the hand washing tank with spray liquid!! Do not drink out of hand washing tank!! 16 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012...
-
Page 17: The Different Valves Of The Lipco Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 10.5. The different valves of the LIPCO GSG-NV: 2-way valve 3-way valve Fig. 9 Function of the 3-way valve (Fig. 9) “Suction tank” Position: Liquid is pumped from the spray liquid tank / fresh water tank to the nozzles in the tunnel walls. - Page 18 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 2-way valve Fig. 10 Function of the front 2-way valve (Fig. 10) “Machine cleaning” Position: Pump conveys fresh water from the fresh water tank through the spray nozzles to the injectors and via the recycling filter back into the spray liquid tank.
- Page 19 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Function of the shut-off valve : All fans can be easily shut off /on, if necessary, with one valve Shut-off / on valve Fig. 10a 19 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012...
-
Page 20: Preparation
Check the hydraulic lines for damage and replace, if necessary, according to the regulations of the trade association. Before each use, make sure that all safety devices on the tractor, LIPCO GSG-NV and the universal joint shaft are installed and functioning. 12. Attachment to the towing vehicle ... - Page 21 Fig. 11 Connect the LIPCO GSG-NV to the respective points of the up- per and lower links and secure. Check the bolts of the upper and lower links on the LIPCO GSG- for damage and ensure that they are properly seated.
- Page 22 20, 60 and 100 operating hours. See instructions on frame. For torques, refer to the speci- fications of the rim manufac- turer or the LIPCO replace- ment parts list for the corre- sponding rim type. Fig. 14 22 - 64...
-
Page 23: Attachment Of The Universal Joint Shaft
(Fig. 16) Fig. 15 Fig. 16 After connecting the LIPCO GSG-NV to the tractor, check the length of the universal joint shaft. Caution! Maximum overlapping is desirable. The universal joint shaft must not be pulled apart more than half of the overlap of the sliding profile. - Page 24 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Universal joint shaft guard: Secured safety chains prevent the two-sided universal joint shaft guard from turning during operation. Guard Fig. 17 Picture shows universal joint shaft on lateral support (e.g. during storage in wintertime) ...
-
Page 25: Driving On Roads With The Gsg-An2
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 14. Driving on roads with the GSG-AN2 Special points to be observed when driving on roads! Maximum allowable speed is 25 km/h. Take care, when driving narrow curves or on uneven surfaces. ... - Page 26 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 hydraulically adjustable axis (option): Driving on public roads should be done with completely extend- ed axis. This gives a better road stability. Width adjustment can be done via control box on tractor. Hydraulically adjustable axis (option): ...
-
Page 27: Operating The Lipco Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15. Operating the LIPCO GSG-NV Caution: Do not use plant protection agents that tend to gum up or con- geal – they have a negative effect on spraying. 15.1. Determining the amount of spray liquid needed... -
Page 28: Calculation Of The Driving Speed
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15.3. Calculation of the driving speed The driving speed is calculated based on the following formula: Measured path (m) x 3.6 Driving speed (km/) Time (sec.) Sample calculation based on the following data: Measured path: 100 m Driving time:... -
Page 29: Nozzle Selection And Distribution Quantity
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15.4. Nozzle selection and distribution quantity LIPCO GSG-NV is equipped with green ALBUZ AVI 80° flat fan venture nozzles. (Other nozzles are available on request.) During installation make sure... -
Page 30: Checking The Liquid Discharge
Before determining the liquid discharge, the LIPCO GSG-NV must be equipped with the proper nozzles for the operating con- ditions. - Page 31 If necessary, engage the sprayers until liquid is discharged even- ly from the nozzles. Switch off the LIPCO GSG-NV and again fill the tank to the se- lected marking on the filling mandrel. Conduct a spray text for at least 2 min.
-
Page 32: Nozzle Adjustment During Operation
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15.6. Nozzle adjustment during operation Before blossoming: During / after blossoming / with full foliage: Open only as many nozzles Close upper nozzles depend- upward as required by the foli- ing on the foliage wall height. age wall. -
Page 33: Spray Nozzle Adjustment
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15.7. Spray nozzle adjustment To switch off a nozzle, turn it either 90° downward or 90° upward. (Fig. 22) Fig. 22 The nozzles used have the following positions: -90 degrees / straight down Stop degrees / horizontal for spraying before blossoming... -
Page 34: Recycling Device
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 15.8. Recycling device The recycling device enables the return of unused spray liquid. To return the unused spray, the tunnel walls are provided with a collector at the bottom, with a built-in injector. Recycling injector: ... - Page 35 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Commercially available anti-foaming agents can be used. Alter- natively, it is also possible to add 0.02 l of rapeseed oil or salad oil for each 1000 l of spray liquid. Important: After spraying, the recycling injector should remain in operation until the tunnel collector is completely empty.
-
Page 36: Setting The Lipco Gsg-Nv
600 x 6 x 2 x 2 Calculation: 24 l/min The calculated liquid discharge for the entire LIPCO GSG-NV is therefore 24 l/min. The required quantity of plant protection agent for the intended purpose is stated in the instructions for the plant protection agent. -
Page 37: Calculation Of The Required Plant Protection Agent/Spray
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 16.2. Calculation of the required plant protection agent/spray The required quantity of plant protection agent for the intended purpose is stated in the instructions for the plant protection agent. The surface area is generally stated in hectares (ha). The required quantity for the area to be treated can be calculated in 2 ways: Variant 1: Calculation of the required plant protection agent quantity in kg... -
Page 38: Intervals For Checking The Dosing And Distribution Accuracy Of The Lipco Gsg-Nv
At least at the start of the spraying season the discharge quantity of the unit at the nozzles should be checked and compared with the data in the operating manual. 16.4. Which plant protection agents can be used in the LIPCO GSG-NV ? All plant protection agents approved by JKI BRAUNSCHWEIG are compatible, but should not be left in the tank longer than necessary. -
Page 39: Conducting Test Spraying
Fill GSG-NV spray liquid tank partially with water, not pressur- ized. Set the 3-way valve (Fig. 26) to the “Suction tank” position. The 3-way valve of the LIPCO tank trailer is located under the spray liquid tank. 3-way valve Fig. 26 ... -
Page 40: Preparation Of Spraying Liquid
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 18. Preparation of spraying liquid Prepare only the quantity of plant protection agent needed. Fill approximately 75% of the calculated water quantity in the spray liquid tank. When filling with water from the drinking water supply, do not immerse water hose in the spray liquid. - Page 41 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Flushing device: Filling strainer for plant protec- tion agent with integrated flushing mechanism. Shut-off valve for water jet mechanism – manually oper- ated. Filling strainer Fig. 29 Water-soluble granulates should be added directly over the wa- ter surface in the spray liquid tank, mixing well.
-
Page 42: Emptying The Gsg-Nv After Use
Plant protection agents should never remain in the LIPCO GSG-NV for an extended period; therefore, the precise amount of spraying liquid needed should be calculated before spraying. -
Page 43: Interruption Of Spraying Process
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 21. Interruption of spraying process If the spraying process will be interrupted e.g. due to weather condi- tions, all parts which were in contact with spraying agent like pump, spraying pipes, fittings and filters should be cleaned on the spraying ground. -
Page 44: Cleaning Of The Gsg-Nv After Use
Cleaning should be done with a spraying gun, which is supplied by water out of the fresh water tank. After use, the LIPCO GSG-NV must be cleaned thoroughly in- side and outside using plenty of water; sodium carbonate can be added for better results. - Page 45 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Cleaning the suction filter: To clean the suction filter, set the 3-way valve to the middle position “Clean suction filter” (Fig. 31) This shuts off the supply of spray liquid to the suction filter and the filter cartridge can now be screwed off for cleaning.
- Page 46 JKI Braunschweig regulations. If the LIPCO GSG-NV is not to be used for an extended period, oil the metal parts that are subject to corrosion. The upper tele- scoping tube for the tunnel width adjustment should be lubricated using a-long-lasting grease with high adhesive strength.
-
Page 47: Maintenance
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 23. Maintenance Caution: Always secure the tunnel spray unit from rolling or tipping during maintenance and repair work. Measures for keeping the machine in optimum operating condition: Fan unit bottom: ... - Page 48 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Lubrication points: Lubricate at both grease nip- ples drawbar every months. Fig. 36 Lubrication points: Lubricate drawbar (top and bottom) with grease every week. Fig. 36a Lubrication point: Lubricate at grease nipple on drawbar every 6 months.
- Page 49 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Lubrication points: Lubricate all sides of both tubes on hydraulic adjustable axis with grease every weeks. Fig. 36c Lubrication points: Lubricate all sides of both tubes on height adjustment with grease every 6 weeks.
- Page 50 Use SAE 20W 40 oil: quantity = 1.35 l Check the membranes annually for damage; if they need to be replaced, use only LIPCO original replacement parts. Air receiver: Valve for pressure check of air receiver. ...
- Page 51 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Before opening or releasing pressurized parts (valves, hoses, etc.), they must be de-pressurized. Caution: Nozzles and other small parts that come into contact with the spray liquid should never be blown out with the mouth. After working on pressurized parts, always check the seals in the pressure circuit before operating the system with plant protection agents.
-
Page 52: Machine Inspection
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 24. Machine inspection 24.1. Pressure check A pressure check may become necessary during a machine in- spection. Please observe the following: Test connection for pressure check: To check the system pressure (e.g. -
Page 53: Troubleshooting
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 25. Troubleshooting The following table should help you to quickly locate and elimi- nate any malfunctions. Location of fault Possible cause Solution Recycling filter blocked Clean recycling filter Incorrect suction of excess spray liquid Injector nozzle blocked Clean injector nozzle... - Page 54 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 Location of fault Possible cause Solution Insufficient pump capacity Pressure filter blocked Clean pressure filter Shut-off valve for tank Both valves must be cleaning and/or valve for closed flushing device still open When spray liquid tank is Use anti-foaming agent partially filled, the pump...
-
Page 55: Storing The Machine
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 26. Storing the machine In case the LIPCO GSG-NV is not used for an extended period, you should perform the following steps: Check the function of all moving parts and replace worn or dam- aged parts. - Page 56 Remove filters, clean and check for damage. Check oil level of pump, check membranes and valves for dam- age. Replace damaged parts only with LIPCO original replacement parts. Grease all unpainted parts to protect them from corrosion, then cover the LIPCO GSG-NV and store in a dry, frost-free room to keep the unit ready for use.
-
Page 57: Warranty
The warranty will be voided: if the user modifies the original construction of the machine, if parts other than original replacement parts from LIPCO used, in the event of incorrect operation, if the maximum power is exceeded, ... -
Page 58: Functional Diagram Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 28. Functional diagram GSG-NV Pressure filter 14. 2-way valve Electric valves (spray liquid/fresh water) Pressure control valve 15. Suction filter 3-way valve Electric control box (drain valve/suction filter) Safety pressure control valve 17. -
Page 59: Electric Diagram For Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 29. Electric diagram for GSG-NV Wiring diagram shows maximum possi- ble design. Deviations in actual ma- chine delivered are possible!! 59 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012... -
Page 60: Hydraulic Diagram For Gsg-Nv
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 30. Hydraulic diagram for GSG-NV 60 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012... -
Page 61: Notes
Operating Manual Cross-flow fan unit type GSG-NV1 / 2 31. Notes 61 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012... - Page 62 Operating Manual Cross-flow fan unit type GSG-NV1 / 2 62 - 64 010980-26-E BA GSG-NV1_2 / 23.03.2012...
-
Page 63: Eg Declaration Of Conformity
+49 (0) 761 5565 576 Internet http://www.lipco.com E-Mail mail@bauer-ib.com Denomination: LIPCO cross-flow fan unit with tank trailer GSG-NV 1 / 2 Serial no: Year of manufacture: The manufacturer declares expressly, that the machinery fulfills all the rele- vant provisions of the ... - Page 64 Design: mail@bauer-ib.com...
Need help?
Do you have a question about the GSG-NV Series and is the answer not in the manual?
Questions and answers