PBM PAVCL 270 Operation And Maintenance Instructions

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PAVCL Actuator Size 270
Operation and Maintenance Instructions
For your safety and protection it is important that the following precautions be taken prior to
working on the actuator.
1. Remove from the actuator all dust that may cause sparks; clean periodically to prevent
dusting on the actuator. Do not hit the actuators with metallic objects, as they may give off
sparks.
2. The installation and the maintenance of pneumatic actuators must be assigned to trained
and qualified personnel.
3. The use of the actuators out of the allowed temperature and pressure ranges may cause
damage to the internal and external components.
4. Prior to any installation and maintenance of the actuator, close and disconnect any kind of
power or air supply.
5. Disassembling the spring return type actuators (springs inside) may cause severe injuries.
The maintenance must be assigned to qualified expert personnel in full observance of the
instruction described at paragraph 5, otherwise, the actuator has to be returned to PBM.

TABLE OF CONTENTS:

1.
SERVICE CONDITIONS
2.
3.
STORAGE
4.
MAINTENANCE
5.
6.
7.
8.
9.
INSTRUCTIONS FOR CHANGING FAIL CLOCKWISE OR FAIL COUNTERCLOCKWISE OPERATION
Service conditions
1
AIR SUPPLY: dehumidified or lubricated air (standard). Other non-corrosive gases or fluids are a possible
alternative option, if compatible to the materials of the actuator components (internal parts and lubricant). The maximum
particle size must not exceed 40µm (ISO 8573 Part 1, Class 5). In order to prevent water condensation and/or solidification
(ice, when actuator work below 0°C), the operating medium must have a dew point equal to 20°C or, at least 10°C below the
ambient temperature (ISO 8573 Part 1, Class 3).
WORKING PRESSURE: minimum 29 PSI (2.5 BAR) - maximum 116 PSI (8 BAR)
TEMPERATURE:
minimum -20˚C to maximum + 85˚C - standard execution - NBR gaskets
o
minimum -20˚C to maximum + 150˚C - HIGH temperature execution - FKM (Viton) gaskets
o
minimum -40˚C to maximum + 85˚C - LOW temperature execution - silicone gaskets
o
o
Warning: in case of high or low temperature executions, a special grease is used as lubricant and such
conditions may alter the torque generated by the actuator. For further information please refer to PBM.
ROTATION: half turn, 0˚ - 90˚ adjustable ±5˚ in both end positions (double adjustment).
LUBRICATION: The actuators are equipped with filled-for-life lubrication for normal service conditions.
OPERATING TIME: Please refer to the technical documentation. The operating time depends on various
parameters such as air supply pressure, capacity of the air supply installation (size of piping, control equipment),
type of valve and fluid, selected safety factor, temperature, etc.).
Page 1 of 8

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Summary of Contents for PBM PAVCL 270

  • Page 1: Table Of Contents

    -40˚C to maximum + 85˚C - LOW temperature execution – silicone gaskets Warning: in case of high or low temperature executions, a special grease is used as lubricant and such conditions may alter the torque generated by the actuator. For further information please refer to PBM. ...
  • Page 2: Function

    Function The air pressure acts on the surface of the pistons (12) causing their alternate movement, which is converted into rotation (standard 90°) of the pinion (2) as a result, the pneumatic actuators can be used for remote operation of valves. Double Acting Page 2 of 8...
  • Page 3: Exploded View

    Exploded View POS. Description Material * Part subject to wear Body Extruded Aluminum Anti-blowout pinion Steel Number of springs for each side – O-ring 60 PSI Spring Return is 4/5 (Spring Set 05) O-ring 80 PSI Spring Return is 6/6 (Spring Set 08) Anti-Friction Ring PTFE 15% Graphite Anti-Friction Ring...
  • Page 4: Disassembling

    Disassembling Disassembling mod. 0270 CAUTION : It is recommended to use suitable safety equipment during the handling for maintenance because of heavy and/or bulky parts. 1. Disconnect pneumatic and electric supplies from the actuator; 2. After having disconnected their power supply, remove carefully any accessory attached to the actuator, preventing any damage during the handling;...
  • Page 5: Assembling

    Assembling Assembling mod. 0270 CAUTION: It is recommended to use suitable safety equipment during the handling for maintenance because of heavy and/or bulky parts. 1. Before assembling clean all components preferably with degreaser. 2. Place the pinion ( 2 ) on a support with a square of the same size of the female attachment. Make sure that the pinion is provided with lower O-ring ( 3 ), spacer ( 5 ) and upper O-ring ( 4 ).
  • Page 6: Adjustment

    Adjustment By means of the left screw the 90° end position ( open ) can be adjusted, see Fig. 27, of the right screw the 0°end position (closed), see Fig. 28. NOTE : During the adjustment the pinion must not be blocked on the support. 8.1 Adjustment procedure, actuator in counter clockwise position.
  • Page 7 9. Instructions for Changing Fail Clockwise or Fail Counterclockwise Operation of Pneumatic Actuators 1. Instruction For normal Fail Close operation, the left side piston/rack is For your safety and protection it is important positioned at the back of the housing when facing the air that the following precautions be taken prior to nozzles and the right side piston/rack is positioned on the working on the actuator.
  • Page 8: 10 Torque Ratings, Weights And Operation Volumes

    PAVCL453S - - 0270 PBM, Inc., 1070 Sandy Hill Road, Irwin, PA 15642 Phone: (724) 863-0550 or (800) 967-4PBM Fax: (724) 864-9255 E-mail: info@pbmvalve.com Web: www.pbmvalve.com © Copyright 2018 PBM, Inc. IOM-ACTUATOR-C-270 R0 10/18 Printed in USA Page 8 of 8...

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