Chiaravalli CHPL Series Installation, Maintenance And Operation Instructions
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Chiaravalli CHPL Series Installation, Maintenance And Operation Instructions

Planetary gearboxes
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by PGR
RIDUTTORI
EPICICLOIDALI
PLANETARY
GEARBOXES
MAINTENANCE AND OPERATION INSTRUCTIONS

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  • Page 1 ® by PGR RIDUTTORI EPICICLOIDALI PLANETARY GEARBOXES MAINTENANCE AND OPERATION INSTRUCTIONS...
  • Page 2 COMPONENTI SPECIALI Produzione di particolari meccanici di Il nostro centro logistico in Cavaria con La logistica Chiaravalli grande complessità Premezzo (Cantalupa) è un insieme Group si è affermata nel ed altissima precisione di funzioni informatiche dedicate allo...
  • Page 3 MOTORS AND GEARBOXES A large range of motors and gearboxes developed by Chiaravalli Group SpA and managed by our Logistics in Cavaria con Premezzo (Cantalupa). We are able to supply and send any item to catalogue, in over 52 countries, with a minimum lead-time from order...
  • Page 4 RIDUTTORI EPICICLOIDALI RIDUTTORI EPICICLOIDALI PLANETARY GEARBOX PLANETARY GEARBOX www.chiaravalli.com...

  • Page 6: Table Of Contents

    CONTENTS GENERAL INFORMATION Important Warnings....................... General Information......................Correct Use........................... Safety Information......................... Transportation........................5 - 6 1.5.1 Transportation And Freightage....................1.5.2 Package Transportation......................1.5.3 Equipment Transportation..................... Storage..............................6 1.6.1 Long Term Storage Suggestions ......................6 Disposal..........................Authorized Service........................ PRODUCT DESCRIPTION Gear Unit Label........................
  • Page 7 CONTENTS MOUNTING POSITIONS Symbols In Usage......................... 22 - 26 Mounting Positions........................ LUBRICATION Lubricant ..........................Lubricant Table........................ACCESSORIES Expansion Tank........................Shrink Disc..........................7.2.1 Mounting Position Of The Shrink Disc ....................29 7.2.2 Demounting Position Of The Shrink Disc ................... 30 7.2.3 Cleaning Of The Shrink Disc ........................ 30 Torque Arm.

  • Page 8: General Information

    GENERAL INFORMATION Important Warnings Take into consideration the listed safety warnings and information signs below! ATTENTION! Dangerous position and possible result Slight and unimportant woundings NOTE! Advices and necessary informations for the user DANGER! Harmful position and possible result Damage in gear unit and environment DANGER OF ELECTRICITY! Danger of electrical shock and possible result Death and heavy woundings...

  • Page 9: Correct Use

    Correct Use Chiaravalli The products are designed to use in commercial plants and are operated convenient to the current standards and directions. Technical datas and allowed usage conditions are placed in product's power tab and usage guidance.

  • Page 10: Transportation

    GENERAL INFORMATION Transportation Transportation And Freightage 1.5.1 ● Take into consideration of the article stated on package during the product delivery. ● During the delivery, product should be controlled about possible damages in carrying period. ● The firm should be informed about possible damagesr. ●...

  • Page 11: Storage

    GENERAL INFORMATION CHPL / CHPLB Hoop equipped (swab) Load hook Screw hook Locked hook Manuel lifting (Weight ≤ 55 kg) (ref. ILO Contract) Not valid for the continuous carrying. Storage The certain suggestions have given about the storage conditions of the gear unit/gear unit with motor below; ●...

  • Page 12: Disposal

    At below; the list took in place decided by our firm, authorized service and customer (user) which is about control and maintenance criterias / applications. Must be obliged to the informations which were given in the list. To the contrary that Usage and Maintenance directions becomes invalid. CHIARAVALLI CUSTOMER AUTHORIZED CRITERIA...

  • Page 13: Product Description

    2. PRODUCT DESCRIPTION Gear Unit Label...
  • Page 14 2. PRODUCT DESCRIPTION CHPL / CHPLB (Planetary Gears) Meaning Planetary Reducer Abbreviations Coaxial gear unit CHPL Bevelled gear unit CHPLB Mounting flange and splined shaft Mounting flange and keyed cylindrical shaft Mounting flange and heavy duty splined shaft Mounting flange and heavy duty keyed Flansch und innenverzahnte Hohlwelle Shaft mounted Foot mounted and keyed cylindrica shaft...

  • Page 15: Assembly Instructions, Preparation, Installation

    3. ASSEMBLY INSTRUCTIONS, PREPARATION, INSTALLATION Prerequisites Of Assembly Take into the consideration which listed below; ● The informations placed on gear unit with motor in accordance with current network voltage. ● There could be no damage in the gear unit. At standard gear units;...

  • Page 16: Gear Unit Mounting

    Any failures to comply to the determined mounting position could damaged gear unit. Please consult to CHIARAVALLI. ● The gear unit/gear unit with motor have to be s tructured to stand against motor weight and operating voltages.

  • Page 17: Gear Unit Ventilation

    3. ASSEMBLY INSTRUCTIONS, PREPARATION, INSTALLATION Gear Unit Ventilation In moist places or in open air usage, the gear unit which is resistant to corrosion is recommended. The damages in paint (in ventilation plug) must soon be corrected. The carrying safety of the ventilation plug on the gear unit is to be remove. Retrospective Paintwork If you paint over all or part of the drive, please take care to mask the mask the breather valve and oil seals carefully.

  • Page 18: The Mountage Of The Connection Tool To The Output Shaft

    3. ASSEMBLY INSTRUCTIONS, PREPARATION, INSTALLATION The Mountage Of The Connection Tool To The Output Shaft For the mountage of the output shaft tools look at the schema below. 1= Connection unit A= False B= True 1) The gear unit shaft end To prevent high radial forces: the gear and sprocket must be mounted as seen in shape B.

  • Page 19: The Mountage Of The Standard B5 Motor To The Pam Gear Unit

    3. ASSEMBLY INSTRUCTIONS, PREPARATION, INSTALLATION 3.7 The Mountage Of The Standard B5 Motor To The PAM Gear Unit 1. The motor and the solid output shaft of the motor with PAM adapted, flange surfaces must be cleaned and damage control must be made. The sizes and tolerances of the motor fixing elements must be suitable to DIN EN 50347.

  • Page 20: Control And Maintenance

    4. CONTROL AND MAINTENANCE Control And Periodic Maintenance NOTE! The maintenance and periodic maintenance works are performed by qualified person/ operator who is well-educated and is sufficient in electric and mechanic issues; the rules convenient to job health and safety and specific environmental problems are performed as protected.

  • Page 21: Visual Inspection

    Leakproofing likes of dripping of gear unit's oil or dripping of cooling water and in damages and cracks, repair of the gear unit must be provided. Like these situations please get in contact with CHIARAVALLI. Because of the storage and carrying, before the operation of gear unit and during at first operation, low amount of grease could flow out from bearing, this type of oil leak could not create any technical failure, the...

  • Page 22: Changing The Oil

    4. CONTROL AND MAINTENANCE Changing The Oil;  Oil level plug, oil draining plug and ventilation plug must be removed.  Both the oil is completely drained and the cleaning of gear unit must be made with proper solvent.  The leakproofing elements on gear unit must be changed with original items. ...

  • Page 23: The Maintenance Of The Motor

    The general revision should be made by the qualified personnel with considering the international laws and regulations in the plants which has the required equipments. We recommend that the general revision has to be made at the CHIARAVALLI service. 4.10 The Maintenance Of The Motor Our firm in greased bearings recommends to change the grease when the oil is changed.

  • Page 24: Symbols In Usage

    5. MOUNTING POSITIONS Symbols In Usage The explanations of the used symbols; Vent plug Filling plug Oil level plug Drain plug...
  • Page 25 5. MOUNTING POSITIONS Mounting Positions 10000 CM-CP . . . 400000 10000 . . . 660000 10000 . . . 660000 90000 CCPC Vent plug Filling plug Oil level plug Drain plug...
  • Page 26 5. MOUNTING POSITIONS 10000 CM-CP 400000 10000 660000 10000 660000 90000 CCPC Vent plug Filling plug Oil level plug Drain plug...
  • Page 27 5. MOUNTING POSITIONS CM-CP 10000 400000 10000 660000 10000 660000 90000 CCPC Vent plug Filling plug Oil level plug Drain plug...
  • Page 28 5. MOUNTING POSITIONS . . . 400000 10000 CM-CP 660000 10000 660000 10000 90000 CCPC Vent plug Filling plug Oil level plug Drain plug...
  • Page 29 5. MOUNTING POSITIONS...

  • Page 30: Lubrication

    Gem 1-220 Reductelf SP 100 Reductelf SP 150 Reductelf SP 320 Reductelf SP 220 FINA Giran 100 Giran 150 Giran 320 Giran 220 It is forbidden to use different kind of oil without the approval of the CHIARAVALLI technical service...

  • Page 31: Accessories

    Expansion Tank At the vertical mountages, using expansion tank at higher than the peak point of the gear unit is recommended by CHIARAVALLI. It's duty is to retain oil expansion and providing to make the oil support to unreachable points.

  • Page 32: Shrink Disc

    7. ACCESSORIES Shrink Disc Locking hub Customers solid shaft Shrink Disc Solid shaft and bore of hollow shaft GREASE-FREE! Locking screws DIN 931 (933)10.9 Hollow-shaft (Gearbox) Dual half-split Inner ring NOTE ! Shrink - discs are supplied ready for installation and should not be taken apart before mounting.

  • Page 33: Demounting Position Of The Shrink Disc

    7. ACCESSORIES 7.2.2 Demounting Position Of The Shrink Disc  The clamping bolts must be loosened respectively a few times. ( approximately ¼ bolt tour per tour) But clamping bolts must not be fully removed.  The shrink disc should not be seperated from the gear unit's shaft. ...

  • Page 34: Backstop

    7. ACCESSORIES Backstop Change of the lock and direction of the movement of machine incorrectly is prevented. In case of the use of lock, it is operated only the direction specified before. NOTE! The action of the motor in locking direction could cause fracturing of the lock. - The motor absolutely must not rotated to the direction of locking.

  • Page 35: Input Accessories

    7. ACCESSORIES Input Accessories CHIARAVALLI reduction gears can be supplied with different input options. By means of the input flanges with and without brake, the following accessories can be mounted: - Negative modular brakes - Hydraulic motors - Electric motors...

  • Page 36: The Electrical Motor And Brake Anchorage

    8. THE ELECTRICAL MOTOR AND BRAKE ANCHORAGE Electrical Motor And Brake Connection The connections must be made according to electric connection schema (If there is brake, it must be made according to brake connection schema).  Must be sured that the supply voltage and frequency are the same as tag values. ...

  • Page 37: The Electrical Motor Connection Schema

    8. THE ELECTRICAL MOTOR AND BRAKE ANCHORAGE The Electrical Motor Connection Schema Three phase squirrel - cage motor I. Terminal Box II. Circuit Breaker Three phase squirrel- cage motor. Dahlander connection. Speed High Three phase squirrel - cage motor. Dahlander connection. Speed High...

  • Page 38: Standard Type Brake Anchorage Schema

    8. THE ELECTRICAL MOTOR AND BRAKE ANCHORAGE Standard Type Brake Anchorage Schema Delayed Running Brake (400V) Sudden Brake (400V) L1 L2 L3 L1 L2 L3 Brake Coil Brake Coil Delayed Running Brake 4 (24V) Sudden Brake 4 (24V) Brake Coil Brake Coil L1 L2 L3 N L1 L2 L3 N...

  • Page 39: Troubleshooting

    If the located brake is 1. Circuit residual pressure. 1. Hydraulic circuit must be locked, 2. Discs are corroded. controlled. 2. Consult to the technical service. If there are problems or malfunctions different to the onesdescribed here contact a CHIARAVALLI Assistance Centre.
  • Page 40 SHIPPING SERVICES Chiaravalli Group SpA E-commerce service FAST TRACK Daily Shipments PRIORITY TRACK SERVICE Full truck priority Shipments ADVANCED SHIPPING Thirty hours Shipments YOUR SINGLE NEED IS OUR PRIORITY...
  • Page 41 CHIARAVALLI Cz a.s. Prumyslová 2083 59401 Velké Mezirící Ceská republika Tel. +420 566 502 030 www.chiaravalli.cz CHIARAVALLI POLSKA Sp. z o. o. ul. Polna 133 87 - 100 Torun Polska Tel. + 48 56 623 30 00 www.chiaravalli.pl Via per Cedrate, 476...

This manual is also suitable for:

Chplb series

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