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ITEM NO.
QTY.
PART NUMBER
1
1
771967
HYDRAULIC PUMP
2
1
771926
PIPE NIPPLE
3
1
771982
ELBOW
4
1
754642
COMBINATION FILTER REGULATOR
5
3
773046
CONNECTOR FITTING
6
1
61954
COUPLER NIPPLE
7
20
61112
3/8 TUBING (FT)
PUMP SPECIFICATIONS
•
RESERVOIR CAPACITY............115 CU. IN.
•
MIN. AIR INPUT..........................20 PSI
•
MAX. AIR INPUT........................100 PSI
•
BOOST RATIO...........................20:1
•
MAX. HYD. OUTPUT.................2,000 PSI
•
MAX. FLOW...............................65 CU. IN. / MIN.
•
HYD. OUTPUT PORT SIZE.......9/16-18 (#6 SAE)
•
HYD. RETURN PORT SIZE.......9/16-18 (#6 SAE)
5
6
DESCRIPTION
4
5
"IN" PORT
"OUT" PORT
7
THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE
PROPERTY OF JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF JERGENS INC. IS PROHIBITED.
2
3
7
5
CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE
Copyright Jergens, Inc. 2016
REV.
1
DATE
REV.
REVISION RECORD
MADE FROM MODEL
61764
WEIGHT:
17 LBS
HYDRAULIC PUMP KIT
SCALE
DRAWN
CHECKED
DATE
DWG. NO.
1:2
MTA
DT
7-1-16
61764
DR.
CLEVELAND, OH, U.S.A.
61764
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Summary of Contents for Jergens 61763
- Page 1 DWG. NO. THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE CAD GENERATED DRAWING, 61764 PROPERTY OF JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE DO NOT MANUALLY UPDATE 7-1-16 Copyright Jergens, Inc. 2016 WRITTEN PERMISSION OF JERGENS INC. IS PROHIBITED.
-
Page 2: Assembly Drawing
Contents Introduction, Guarantee and Identification Plate Description, Start Up Procedures Description of Working Parts, Storage and Disposal Fault Finding, Maintenance and Weights Spare Parts Assembly Drawing Jergens 15700 S Waterloo Rd, Cleveland, OH 44110, United States of America 1-877-426-2504 www.jergensinc.com... - Page 3 Defective goods must be sent to Jergens. Any pump returned to us must be accompanied by a full written description of such faults or defects as have been discovered. Please also ensure that the pump’s serial number is attached to the paperwork.
- Page 4 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Identification Plate shows: Jergens Model Code Serial Number Page 3...
- Page 5 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Description and Start Up Procedures Pumps must be installed in a horizontal position. Be sure that suction lines from the manifold to the hydraulic fluid are as straight as possible and do not have high points to trap air.
- Page 6 C-Box Pump, Use and Maintenance Booklet 4-06-16 Principles of Operation Jergens air driven hydraulic pumps are designed for operating oil hydraulic circuits and to cover the widest range of requirements to the best advantage. The pump itself operates quite simply, using a known pressure intensification principle.
- Page 7 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Air Operated Pressure Release Valve This accessory is intended for use in systems where no directional control valves are used. Pressurized oil from the system will be released internally back to tank when pilot air pressure is applied to the 1/8”...
- Page 8 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Description of the Standard Pump Components Air Cylinder Air Valve Air Inlet 1/8” NPT Air Muffler Oil Chamber Interface Oil Suction Inlet Gallery Oil Pressure Outlet Gallery Page 7...
- Page 9 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Start Up Procedures Oil pressure can be determined by regulation of the compressed air, bearing in mind the multiplication ratio pre-selected for the pump itself and frictional losses. The models are: 61763 &...
-
Page 10: Maintenance
Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Fault Finding Chart Fault Cause Remedy 1] Pump does not 1.1] Air valve spool 1.1] Clear blockage or cycle or only runs stuck in its mid position. replace valve assembly. - Page 11 In case of damage or if in doubt, do not use the pump and contact Jergens. The packaging [plastic bags, expanded polystyrene, nails, screws, wood, etc.] must not be left within reach of children since they are potential source of danger.
- Page 12 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 Spare Part Listing - 20:1 Pumps (61763 & 61764) ITEM NO. QTY. PART NO. DESCRIPTION 773680 WEAR BAND 753638 O-RING, 2-008 773681 QUAD RING 773682 M3 X 30MM LG. SHCS...
- Page 13 Jergens Work Holding Solutions C-Box Pump, Use and Maintenance Booklet 4-06-16 60:1 Pumps (61765 & 61766) ITEM NO. QTY. PART NO. DESCRIPTION 773680 WEAR BAND 753638 O-RING, 2-008 773682 M3 X 30MM LG. SHCS 708567 O-RING, 2-011 773684 AIR VALVE GASKET...
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