Summary of Contents for Zodiac Aerospace Aerazur 210225-0
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61 rue Pierre Curie – CS 20001 – 78373 Plaisir Cedex – France Tel: + 33 1 61 34 23 23 – Fax: + 33 1 61 34 24 23 http://www.zodiacaerospace.com CAGE Code: F6101 LIFE JACKET 210225-0 C10 E 210224-0 C10 E 210225-1 C10 F...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET PAGE INTENTIONALLY LEFT BLANK 25-65-09 REV 12 T - 2 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET RECORD OF REVISIONS MANAGEMENT OF REVISIONS: Revision number and validity: Revision 01 Draft distribution Revision 02 à 09 Draft modifications Revision 10 Original issue of the approved manual Revision 11 ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET SERVICE BULLETIN RECORD Service bulletin Incorporated into manual 25-65-09 REV 12 SBR - 1 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET PAGE INTENTIONALLY LEFT BLANK 25-65-09 REV 12 SBR - 2 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET LIST OF EFFECTIVE PAGES CHAPTER PAGE REV NR CHAPTER PAGE REV NR Title T-1 REV 13 Testing and fault isolation 101 REV 12 T-2 REV 12 102 REV 12 103 REV 12 Record of Revisions RR-1 REV 13 104 REV 12 RR-2 REV 12...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET TABLE OF CONTENTS PAGE DESCRIPTION AND OPERATION ....................1 TESTING AND FAULT ISOLATION .................... 101 DISASSEMBLY ........................... 301 CLEANING ..........................401 CHECK ............................501 REPAIR ............................601 ASSEMBLY (INCLUDING STORAGE) ..................701 FITS AND CLEARANCES ......................801 SPECIAL TOOLS, FIXTURES AND EQUIPMENT, MATERIALS ..........
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET GLOSSARY OF ABBREVIATIONS AMM -Aircraft Maintenance Manual APPL -Application to AR -As Required ARZ -AERAZUR Company ASSY. -Assembly CMM -Component Maintenance Manual ECN -Engineering Change Notice ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET FIGURE OF KNOTS Overhand knot (O) Boatswain’s knot (BO) Half Hitch knot (HH) Bowline knot (B) Bowline knot + Overhand knot Bowline knot + Half Hitch knot 25-65-09 REV 12 FK - 1 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Eight knot (E) Eight knot – 2 strands (E2) Slip knot (S) Reef knot (R) Loop knot (L) Larks head knot (LH) 25-65-09 REV 12 FK - 2 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET TABLE OF VENDOR CODES Vendor code Name – Address F5380 DIVERSEY LEVER 9 – 11 AVENUE DU VAL DE FONTENAY 94133 FONTENAY SOUS BOIS FRANCE F5918 TECHMATION S.A 20, QUAI DE LA MARNE 75019 PARIS FRANCE F6101...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET DESCRIPTION AND OPERATION 1. General The AERAZUR C10 life jacket is designed to provide flotation for an adult or a child over 3 years in the event of evacuation from a ditched aircraft. It enables users to await rescue and to signal to rescuers by using the fitted accessories.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET B. A Carrying bag (Appl.A, B and C) or pouch (Appl.D) The carrying bag: is made of welded transparent plastic sheeting; is fitted with a tear-off tab; displays an "ADULT/CHILD" label; ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 3. Technical features A. Buoyancy 17daN B. Weight 0.5kg C. Dimensions (packed) Appl.A, B and C: 300x180x40mm Appl.D: 250x160x60mm D. Cylinder (charge) 34g of CO 4. Operation In emergency evacuation conditions, the operating sequence is as follows: ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET TESTING AND FAULT ISOLATION Test conditions: refer to “INSPECTION/CHECK” section paragraph 1. 1. General The following tests must only be carried out in dry and well-ventilated premises. For the testing equipment required, refer to the “SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS”...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET B. Leakage test (1). Proceed in the same way as for the overpressure test, complying with the following test conditions: 12 hours after overpressure test. Test pressure: 140hPa. Result: after 12 hours the corrected pressure must not be below 105hPa. The corrected pressure takes variations in atmospheric pressure and temperature into account : ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 3. Fault isolation A. List of probable faults FAULT PROBABLE REMEDY CAUSE A. MOUTPIECE Internal damage to the moutpiece. Change the moutpiece. Deflation does not stop when buoyancy chamber inflated. When the finger is pressed onto the stem of the valve, deflation continues.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET PAGE INTENTIONALLY LEFT BLANK 25-65-09 REV 12 PAGE 104 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET DISASSEMBLY 1. General For the testing equipment required, refer to the “SPECIAL TOOLS, fixtures and EQUIPMENT MATERIALS” section. The work table must be clean and adequately lit. It must be covered with a protective material and free from all objects likely to perforate or tear the life jacket.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Lamp Battery Figure 301 – Disassembling (Appl.A) Lamp Battery Figure 302 – Disassembling (Appl.B, C and D) 25-65-09 REV 12 PAGE 302 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET CLEANING 1. General After use, the life jacket must be cleaned as soon as possible. For the testing equipment required, refer to the “SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS” section. Use cleaning solvents in well-ventilated premises. ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET INSPECTION/CHECK 1. General Checks must only be carried out by qualified operators (Authorities agreement). It is the date of manufacture of the life jacket that must be used as the starting date for regular checks.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET G. Examine the mouthpiece, for cracks or any other form of deterioration. Check that the non- return valve moves freely. Partially inflate the buoyancy chamber and immerse the inflation tube in water to check for leaks at the mouthpiece.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET K. After checking: Appl.A Replace the inflator with new seals and lock the inflator lever using linen thread. Check the tightness of the cap of the valve core (0.2 to 0.3 daN.m). Appl.B, C and D Return the inflator lever to the normal position and fit a new safety clip together with a new cylinder seal.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET PAGE INTENTIONALLY LEFT BLANK 25-65-09 REV 12 PAGE 504 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET REPAIR 1. General Generally speaking it is preferable to replace defective parts rather than to repair them; However, according to circumstances, the following repairs can be carried out in approved workshops; ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 3. Repair For the testing equipment required, refer to the "SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS" section. A. Repairing the buoyancy chamber (1). Bonding procedure (a). General Refer to the operating instructions on adhesive container; ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (b). Preparing the repair patch (refer to Figure 601) Use the repair kit to cut a piece of fabric as long as the tear plus 30 mm in all directions. Round off the corners of the patch. For punctures, a 40 mm diameter patch of fabric can be used.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (c). Preparing the surfaces (refer to Figure 602) Clean the side of the repair patch that is to be bonded Tear in the buoyancy chamber Clean the area around the tear Figure 602 – Cleaning CAUTION : SURFACE PREPARATION IS ESSENTIAL FOR GOOD ADHESION.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (d). Applying adhesive (refer to Figure 603) Bonding the underside of the repair patch Buoyancy chamber Brush Bonding area around the tear Figure 603 – Applying adhesive Apply a first coat of adhesive with a brush to both surfaces to be assembled (carry out this operation like applying a coat of paint by brush);...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (e). Overlapping (refer to Figure 604) Assemble the bonded parts when the adhesive has become tacky (refer to paragraph 3.A.(1).(f)) ; Using the hands, press from the centre of the repair patch to the outside edges, avoiding trapping any air which would form bubbles.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (f). Pressing (refer to Figures 605 and 606) Using a spatula, drive out the air bubbles or creases that may have appeared from the centre towards the outside and press down hard to ensure good contact between both surfaces;...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET (g). Drying (refer to Figure 607) Lightly talc the repaired areas. Inflate the buoyancy chamber very gently to unstick the sides of the buoyancy chamber. It must maintain a very moderate inflation (simply take up its shape; ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET C. Replacing the rescue light system Appl.A: remove the battery by sliding it between the seam and the fold of its holder; Appl.B, C and D: withdraw the elastics and the pull tab plug, and then slide the battery out of its housing;...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET E. Replacing inflator and valve core (Appl.A) Unscrew and remove the nut-cap (1) by using a 9/16” tubular spanner; Remove the top gasket (2); Remove the manual inflator (3)/CO cylinder (4) assembly; ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET ASSEMBLY (INCLUDING STORAGE) 1. General After checking the life jacket, carry out reassembly in the reverse order of disassembly. Work on a clean work table covered with a protective material, free of any object likely to damage the life jacket.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Appl.B, C and D Mouthpiece Whistle Rubber band Safety clip Cord Double sided adhesive tape Inflator sheath (*) Break thread (*) Detail 3 Appl.C and D 3 turns of black Remove plug adhesive tape Detail 1 before folding (*) R69 A665...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 3. Packing Appl.A – PROCEDURE P1 (Figure 702) Completely deflate the life jacket using a vacuum pump or a vacuum cleaner. Place the life jacket on a table, with the belt and inflator facing upwards and the electrical wire facing downwards.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 4. Packing Appl.B and C – PROCEDURE P2 (Figures 703 to 706) B. Prior to folding (Figure 703): Completely deflate the life jacket using a vacuum pump or a vacuum cleaner. Put the life jacket completely flat on a table. ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET C. Folding procedure Fold the jacket according to figure 704 below: fold fold fold Figure 704 25-65-09 REV 12 PAGE 705 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Turn the jacket over and carry on folding as shown in Figure 705 below: fold fold Figure 705 25-65-09 REV 12 PAGE 706 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET D. Packing Turn the folded jacket over (Figure 706). Figure 706 Insert it in the carrying bag. Insert the “Adult/Child” label making sure that the marking remains visible (Figure 707). Figure 706 25-65-09 REV 12...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 5. Packing Appl.D – PROCEDURE P3 (Figures 707 to 710) A. Prior to folding (Figure 707) Completely deflate the life jacket using a vacuum pump or a vacuum cleaner. Put the life jacket completely flat on a table. ...
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET B. Folding procedure Proceed as shown on Figure 708 below: fold fold Figure 708 (1/2) 25-65-09 REV 12 PAGE 709 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET fold fold Figure 708 (2/2) 25-65-09 REV 12 PAGE 710 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Rotate the jacket 90° (Figure 709). Figure 709 Close the flaps (Figure 710). flap flap 25-65-09 REV 12 PAGE 711 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET Compact the jacket towards the centre by closing the 3 and 4 flaps (Figure 710). flap flap Figure 710 25-65-09 REV 12 PAGE 712 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET C. Packing Close the snap fasteners (Figure 711). Figure 711 25-65-09 REV 12 PAGE 713 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET 6. Storage All jackets should be stored in their carrying bag/pouch, in dry and well-ventilated premises protected from rodents and ultra violet rays. It is recommended to store them in an environment of 23°C 8°C and 50 % RH (Relative Humidity).
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AERAZUR COMPONENT MAINTENANCE MANUAL C10 LIFE JACKET PAGE INTENTIONALLY LEFT BLANK 25-65-09 REV 12 PAGE 802 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR COMPONENT MAINTENANCE MANUEL C10 LIFE JACKET SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS 1. Special tools, Fixtures and Equipment 2: TESTING 3: DISASSEMBLY 4: CLEANING 5: CHECK 6: REPAIR 7: ASSEMBLY/STORAGE Appl. Part Number Description Application (Vendor codes) 216477-0 (F6101) Inflate/Deflate valve adapter kit 208147-0 (F6101) Filler coupling...
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AERAZUR COMPONENT MAINTENANCE MANUEL C10 LIFE JACKET 2. Materials 2: TESTING 3: DISASSEMBLY 4: CLEANING 5: CHECK 6: REPAIR 7: ASSEMBLY/STORAGE Appl. Part Number Description Application (Vendor codes) 213332-0 (F6101) Cement AD 16, tube 100g Leak detection fluid (SNOOP) Local supplier as per MIL-L-25567C Type 1 Methyl Éthyl Ketone (MEK) solvent Local supplier...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 ILLUSTRATED PARTS LIST TABLEAU DE COMPOSITION ILLUSTRE 25-65-09 REV 12 PAGE 1001 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE 25-65-09 REV 12 PAGE 1002 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 INTRODUCTION INTRODUCTION 1. General 1. Généralités The illustrated parts list (IPL) is intended to Le tableau de composition illustré (TCI) a pour identify all the components of the unit. d'identifier tous composants...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Manufacturer Part Number Référence fabricant Each of the assemblies, sub-assemblies and Une référence fabricant est attribuée à chacun detail parts, illustrated or not, is assigned a des ensembles, sous-ensembles et pièces de manufacturer part number.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Effectivity (Usage code) Validité An alphanumeric usage code indicates the Un code alphanumérique indique la montabilité applicability of subassemblies and detail parts des sous-ensembles et pièces primaires vis-à- next higher assembly(ies)
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE 25-65-09 REV 12 PAGE 1006 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 DETAILED PARTS LIST NOMENCLATURE DETAILLEE 25-65-09 REV 12 PAGE 1007 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Refer to Detail on Fig.1 (2/2) Voir Détail sur Fig. 1 (2/2) Figure 1 (1/2) – C10 E LIFE JACKET (210224-0 / 210225-0) GILET DE SAUVETAGE C10 E 25-65-09 REV 12 PAGE 1008...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Fig. Item Manufacturer Airline Nomenclature Usage Units per Part number Part number Code assy Désignation Fig. Rep. Référence Référence Valid. Qté par 1 2 3 4 5 6 7 Fabricant comp.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Figure 1 (2/2) – C10 E LIFE JACKET (210224-0 / 210225-0) GILET DE SAUVETAGE C10 E 25-65-09 REV 12 PAGE 1010 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Fig. Item Manufacturer Airline Nomenclature Usage Units per Part number Part number Désignation Code assy Référence Référence Valid. Qté par Fig. Rep. Fabricant comp. aérienne 1 2 3 4 5 6 7 ens.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Refer to Detail on Fig.1 (2/2) Voir Détail sur Fig. 1 (2/2) Figure 2 (1/2) – C10 F LIFE JACKET (210225-1 / 210225-2) GILET DE SAUVETAGE C10 F 25-65-09 REV 12 PAGE 1012...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Fig. Item Manufacturer Airline Nomenclature Usage Units per Part number Part number Code assy Désignation Fig. Rep. Référence Référence Valid. Qté par 1 2 3 4 5 6 7 Fabricant comp.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Figure 2 (2/2) – C10 F LIFE JACKET (210225-1 / 210225-2) GILET DE SAUVETAGE C10 F 25-65-09 REV 12 PAGE 1014 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Fig. Item Manufacturer Airline Nomenclature Usage Units per Part number Part number Désignation Code assy Référence Référence Valid. Qté par Fig. Rep. Fabricant comp. aérienne 1 2 3 4 5 6 7 ens.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Refer to Detail Voir Détail DETAIL Figure 3 – C10 LIFE JACKET GILET DE SAUVETAGE C10 25-65-09 REV 12 PAGE 1016 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Fig. Item Manufacturer Airline Nomenclature Usage Units per Part number Part number Code assy Désignation Fig. Rep. Référence Référence Valid. Qté par 1 2 3 4 5 6 7 Fabricant comp.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE 25-65-09 REV 12 PAGE 1018 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 ALPHANUMERIC INDEX REPERTOIRE ALPHANUMERIQUE 25-65-09 REV 12 PAGE 1019 The document reference is online, please check the correspondence between the online documentation and the printed version.
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Part number Airline part number Figure - Item TTL REQ. Référence Fabricant Référence comp. aérienne Figure - Repère Qté par repère 01700 100A 01700 100A 02014 170A 02014 200A 24796 150A...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 Part number Airline part number Figure - Item TTL REQ. Référence Fabricant Référence comp. aérienne Figure - Repère Qté par repère 961050 050A 961050 050A 961051 060A 961051 060A 962015 110A...
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AERAZUR CMM – C10 LIFE JACKET MEE - GILET DE SAUVETAGE C10 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE 25-65-09 REV 12 PAGE 1022 The document reference is online, please check the correspondence between the online documentation and the printed version.